SHANKAR KUMAR VERMA

Mobile: +919*********, +917*********

Email: ac0fqq@r.postjobfree.com

WhatsApp no. : +919*********

Manufacturing Planning & Management~Plant Operations~Quality Management~Team Management

PERSONAL RESUME

Date of birth: 23th Dec, 1963

Marital status: Married

No. of dependents: 3

Religion: Hindu

Passport no.: 07839233

Current address: Dangote Vegetable Oil Refinery ( National Salt Company of Nigeria ) Salt city, Ijoko, Ota, Lagos, Nigeria

Permanent address: Indira Nagar, Road no -4, Verma Niwash, opposite Shiv Parbati community hall, Postal Park, Patna, Bihar,

India.

Driving License: LMV (Indian & Nepal)

PROFESSIONAL SUMMARY

Over 2.5 decades of progressive experience in managing Production, Operation, Quality, Safety, Cost Control and Team Management across Vegetable Oil Refineries with production capacity from 50 to 500 MT/ day. Adept in managing operations of veg oil refining for main plant (degumming, bleaching, deodorization & fractionation) of palm oil, heading operational control of processing of soyabean, sunflower, rice bran, rapeseed, commercial palmolein, sesame oil as well as mustard seed (expeller) and other various department/ section like Steam Boiler, Thermicfluid Boiler, Maintenance, Power House, RO & Softener Plant; Cooling Section (Cooling Tower), Quality Control Laboratory. Skilled at handling power plant, high /low pressure boiler. Experienced in maintenance/operations of a wide spectrum of, equipments and components. Verifiable strengths in designing and improving processes and work procedures in support of Continuous Improvement Programs. Well experienced in all aspects of production including inventory management, quality improvement, safety programs, scheduling and maintenance. Expertises in root cause failure analysis investigations. Proficient in erection & commissioning of physical Refinery & Fractionation Unit. Excellent interpersonal skills collaborate with customer teams to identify and remedy quality issues.

SELECTED ACCOMPLISHMENTS

Completed Commissioning work at Dangote Vegetable oil refinery, Nigeria for both physical refining & fractionation of CPO .

Now heading to manage complete operation of physical refinery and fractionation unit of Dangote Vegetable Oil refinery.

Directed entire erection & commissioning operation for Siddhi Ref Oil & Ind. Pvt Ltd Bihar, India with key role in spearheading physical refinery as well as fractionation unit in main plant and other accessories unit like power plant, high pressure boiler, thermic fluid boiler, cooling towers etc.

Directed complete plant set up including civil & mechanical, machinery layout, operations of plant at Ganapati Vanaspati Private Limited, Nepal with distinguished efforts in equipment setup like steam Boiler, Thermic Fluid Boiler, Turbine, Cooling Towers & related other accessories.

Successfully managed erection & commissioning at Sanyam Veg Oil Ind Pvt Ltd Biratnagar, Nepal.

Skilled in directing oil processing involving Crude Palm Oil, Soyabean Oil, Rapeseed Oil, Commercial Palmolein Oil, Coconut Oil, Sunflower Oil, Rice Bran Oil, Mustard Oil & Sesame Oil, etc.

ORGANIZATIONAL EXPERIENCE

Since March 15 Working with Dangote Veg Oil Refinery(NASCON, PLC) Lagos, Nigeria as a Plant / Process Manager.Production

capacity 500 MT/ day refining and fractionation of CPO, plant supplier Alfa laval Pune, India. Full automatic with

PLC control system.

Feb 14 to Feb 15 Worked with Sri Krishna oil Vegetable Oil Refinery & Vanaspati Ghee Ind Pvt Ltd, Birgunj, Nepal as GM with production capacity 100TPD in CPO & 150TPD in Soyabean oil.Plant manufacturer Mechtech Engineers Delhi

June11-Jan14 Worked with Siddhi Ref Oil & Ind. Pvt Ltd, Bihar as GM along with production capacity 300MT/day for refining and

450 MT/day for fractionation. Plant manufacturer Alfa Laval,Pune. Full auto,PLC system.

May99-May11 Worked with Ganapati Vanaspati Industry Pvt Ltd, Nepal as a GM (Tech) having a production capacity 150MT/day

On CPO & 200 MT/ day on Soyabean oil, its plant manufacturer is Mechtech Engineers,Delhi, semi continuous

(Joined as Production Manager & rose up to the level of General Manager-Technical)

Jul`98-Apr`99 Worked with Sanyam Vegetable Oil Ind. Pvt. Ltd,Nepal as a senior chemist having Production capacity 50MT/day.

Plant manufacturer :-Mechtech Engineers Delhi, Mannual

Aug`97-Jun`98 Worked with Sri Krishna Oil Refinery & Vanaspati Ghee Ind Pvt. Ltd Nepal as a senior chemist with production cap

100 MT/day on CPO, Plant manufacturer :-Mechtech engineers,Delhi,semi-continuos,

Nov`91-Aug`97 Worked with Laxmi Vanaspati Ghee Ind Pvt. Ltd, Nepal as a Senior Chemist having, production cap 50Mt / day on . Soyabean oil & 100MT/day on CPO. Plant manufacturer is Alfa Laval, Pune

(Joined as Shift Chemist & rose up to the level of Senior Chemist)

Spearheading complete manufacturing & plant operations; reporting directly to Managing Director.

Developing plant staffing strategy and lead the hiring and training process.

Directing operational control of physical refinery & fractionation system for CPO.

Working with the Board of Managers in development of business plans, budgets and other key strategies.

Leading, directing & controlling daily activities to achieve short & long term financial and operating goals set by the organization.

Responsible for the production quality and plant response to customer issues

Providing leadership, direction and coordination between plant departments and corporate parameters.

Developing and communicating plant performance goals.

Interfacing with raw material vendors, sales, technical services & other external partners to optimize production & supply plans.

Managing plant employee relations from a company and plant management perspective.

Handling plant safety and environmental programs.

Formulating expense and capital budgets, gain approval, analyze monthly variances and lost opportunities and operate plant within budget parameters.

Ensuing employees & managers are held accountable for performance, direction & development opportunities for all personnel.

Creating and maintaining a culture of continuous improvement.

Developing new process concepts for performance optimization & develop guidelines for sequencing of generation activities.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same

Planning and effecting preventive & predictive maintenance/ overhauling/ repair schedules of various machineries & instruments to increase machine up time and long term equipment reliability.

Proactively identifying areas of obstruction/breakdowns and taking corrective measures/ steps to rectify the equipments through application of trouble shooting tools.

Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.

Preparing layouts for the project as per the process and material flow needs.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Supervising site preparations, mobilization of contractors for carrying out erection activities.

Ensuring effective site management & discipline to ensure safe execution of the projects.

Managing erection, commissioning of equipments, providing utility services to the equipments.

Handling commissioning of various plants & equipments such as pre-boiler & boiler cleanings; steam water cycle chemistry water treatment plants; softening plant; condensate polishing; cooling water treatment; instrumentation, etc.

Coordinating & communicating with Government Offices/ Officials and Local Bodies, etc.

Designing, implementing and monitoring effective procurement schedules along with finalizing specifications of the spare parts and establishing the quality & quantity limits.

Monitoring the performance level of the staff for ensuring accomplishment of the target.

Organizing regular periodic meetings & trainings for staff & engineers for discussing current work issues and devising solutions for enhanced operations.

EDUCATION OVERVIEW

Bachelor of Technology (Food Technology) from Central Campus Of Technology, Hattisar, Dharan

Tribhuwan University, Nepal

PROFESSIONAL SKILL SET

Manufacturing, Planning & Management Refinery & Plant Operations New Product Management

High Volume Manufacturing Capacity Planning/ Budgeting Quality Assurance/ Control

Erection & Commissioning Training & Development Staff Motivation & Management

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