State University Engineer

SUSHMA MALLULA

Email: ******.*******@*****.*** 248-***-****

SUMMARY:

Mechanical Engineer with three years’ experience as Design Engineer and one year as Product Engineer on injection molding and Automotive parts with proficient CATIA V5 design skills in creating models, 2D drawing and 3D annotations.

EDUCATION:

Masters in Mechanical Engineering., Wayne State University Jan 2016- May 2017 Bachelors in Mechanical Engineering. Jawaharlal Nehru Technological University Oct 2010- May 2014 COMPETENCES:

• CATIA, UG-NX, Auto CAD, Hyper Mesh, Abaqus, Solidworks, Inventor

• Team Center, Geometric Dimensioning and Tolerance (GD&T), Design Failure Mode and Effect Analysis

(DFMEA), Design Validation Plan and Report (DVP&R) EXPERIENCE

Emergent Systems Corp., Dearborn, Michigan

Design Engineer May 2017- present

• Design of Brembo disc brakes

• Handle necessary CAD modifications for Brembo disc brakes as per the client specification which is feasible to run CAE

• Assembly and validate the modeled component as per customer requirement.

• Perform design checks as per standards

• Manage CAD files using Ford Team center, including uploading study files, released parts and downloading background parts.

Intern Jan 2017-May 2017

• CAD modelling and drafting of various automotive components using CATIA V5 which include cup holder, Interior and exterior lighting components, Bezel and Arm rest

• Car and cockpit seat model using surface designing.

• Design of landing Gear, connecting rod and differential gear box. Nandini Engineering works., Vizag, India

Product Engineer July 2015- Dec 2015

• Development of products as per customer statement of requirement

• Evaluate new injection molding technologies

• Conduct factory and site acceptance testing (FAT and SAT)

• Develop Design Failure Mode and Effects Analysis (DFMEA)

• Create BOM and DVP&R

• Identify issues in the design phase and analysis

• Requote design and modelling phase of project

• Develop design from concept phase to full release for manufacturing

• Monitor and document design progress

• Participate and start up meetings to assist in developing best design for manufacturability

• Review design drawings and evaluate need of changes

• Prepare technical documentation

Design Engineer May 2014- July 2015

• Design and development of centrifugal blowers with manufacturability considerations and client customization

• Design modification in Industrial duct line fans

• Develop molds that are in conformance with standards and are cost effective to manufacture

• Generate 2D engineering drawings and 3d engineering models

• Applying Geometric Dimensioning and Tolerance (GD&T)

• Develop parametric models

• Design optimization to achieve cost effectiveness

• Managing data through team center

Intern April 2013- Sept 2013

• Ensure the critical dimension tolerance falls within manufacturing and assembly process capabilities.

• Maintaining database within team center involving OEM data and interface with other members of design team to ensure complete designs

• Review and understand customer requirements and specifications

• Create design layouts, detail drawings and BOMs

Jawaharlal Nehru technological University., India

Research Assistant July 2012-May 2013

• Design of bracket in composite workbench using manual ply method through CATIA V5

• Composite Product Design (CPD) using ply by ply method

• composite design on yacht hull and wind turbine blade Assembly of Multi-Plate Frictional clutch in CATIA V5., Wayne state University May 2016- Aug 2016

• Create parts of Multi-Plate Frictional Clutch and 2D annotations

• Create all sub-assemblies and final assembly of the model and their respective exploded views Wind Turbine Laminate Design., Wayne State University Aug 2016 – Dec 2016

• Design of turbine blade in composite work bench with manual ply method through CATIA V5

• Generated a program in MAT Lab for fracture detection of the blade in turbine

• Determine maximum wind speed threshold and fiber angle assuming Tsai-hill failure criterion Design optimization of Die and Punch., Wayne State University Jan 2017 – May 2017

• Develop a parametric model that support 90 degrees V-bend in sheet metal work bench CATIA V5

• Determine angle accuracy and stress distribution in the metal for advancement in bending process

• Consider spring back effect as a design variable& Simulate using Hypermesh and Abaqus Analysis on Brackets and Automotive Parts., Wayne State University Jan 2017 – May 2017

• Model the give part as per specifications in CATIA V5

• Necessary design modifications are made and simulated in Hypermesh & abaqus 3D Printing of Turbine Blade., Wayne State University Jan 2016- May 2016

• Literature review on various method to reduce thermal stresses in 3D printing technology based on case study

• Design turbine blade in CATIA V5

• Using SLM technology printed blade with an aim to increase the material resistance to varying conditions

• Develop a new path in tool designing for better surface finish Design Optimization of Composite Laminates., Jawaharlal Technological University Oct 2014 – May 2014

• Consider thickness of layers and fiber orientation as a design variables

• Minimize the total mass of structure subject to stress constraint

• Solved in two level optimization procedure assuming Tsai-Hill failure criterion

• Level one fiber direction of each ply is optimized and level two thickness of the fiber optimized CERTIFICATIONS AND PUBLICATIONS

• Technical paper titled “Additive manufacturing on mars - A literature review”

• Technical paper title “Natural fiber composites – A literature review”

• Geometric dimensioning and tolerance (GD&T)

• Hand on training on Injection molding process

• Second place in National level technical symposium ACTIVITIES

• Volunteer for Society of women Engineers at Wayne State University

• Blood donation and save a heart campaigns

• Member of Be the Smile and Helping Hands NGOs

• Member of society of Automotive Engineers at under-graduation level LEADERSHIP

• Team lead for project in Jawaharlal Nehru technological university at under graduate level

• Organized technical events in National Symposium REFERENCE

Upon request

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