Engineer Electrical

CLIFFORD D. GREEN

**** **. *** ********, *** York 14733

716-***-**** *******@*****.***

Summary:

Seasoned Manufacturing Engineer with Electrical/Electronic experience, successful at coordinating diverse projects, improving departmental processes and increasing revenue.

Work Experience:

Electrical Engineer. Jamestown Metal Products, Jamestown, NY 12/15 to 3/17

Focused on continuous improvement of existing products.

Lead efforts to obtain UL approval on Envision tables.

Lead person on all UL and ETL audits.

Maintained calibration of equipment.

Designed new laboratory Metal furniture as required.

Redesigned Envision tables for ease of assembly and for UL approval.

Trained production personnel on proper assembly.

Trouble shoot electrical issues with customers.

Electrical expert for all current and future projects.

Sr. Manufacturing Engineer. AccuSpec Electronics LLC, Erie, PA 10/2008-11/2015

Supported manufacturing and all production processes including process improvements from a technical aspect. This included, but not limited to, the maintenance of process routes for existing products, performing process time studies when appropriate, working with manufacturing and quality personnel for process validation, programming and optimizing Auto-Insertion (AI) and Manual Assembly processes, including wave solder, select solder, assembly wash, potting, conformal coating, and component prepping.

Work concurrently with process engineering and quality functions to establish effective/ efficient manufacturing processes, created work instructions, Failure Mode & Effect Analysis (FMEA) as well as process control plans. Also developed EMS tooling, fixtures and used LEAN cell design to improve productivity and reduce costs, which lead to reducing costs by $500,000.

Focused on continuous improvement activities on existing low margin products.

Lead Cross Functional Teams to accomplish organizational goals.

Reviewed and implemented of all customers engineering change requests on existing products.

Worked with sub- contractors on EMS tooling designs for manufacturing (DMF).

Led efforts in design of experiments (DOE) methodology and LEAN process improvement tools.

Identified and implemented cost reduction opportunities through process redesign and improvement.

Supported job quoting process by quoting EMS tooling and labor for customer quotes.

Prepared reports, flow diagrams and charts.

Led efforts in line balancing and LEAN Cell Manufacturing.

Led 5s efforts for the plant.

Responsible for justifying new equipment purchases.

Senior SQA Engineer, Valeo Engine Cooling, Jamestown, NY 3/05 to 10/08.

Used PQA to guarantee that components comply with the required level of quality.

Coordinated SQA activities in purchasing such as; PQA, processing PPAP submissions, Supplier Rejection cage, data collection recording and reporting of SQA performance.

Analyzed the quality systems of the supply base through PQA audits.

Coordinated QRQC activities internal & external to ensure timely response through SRM system.

Oversaw suppliers’ tools renewal & maintenance plan for accuracy.

Measured the suppliers’ quality performance, reporting on quality issues on a monthly basis through reports internally and to the supplier.

Implemented supplier quality workshops and led problem solving groups.

Managed defective material found to be supplier responsibility leading up to a chargeback to the supplier responsible. Responsible for recovering over $1 million dollars in chargebacks.

Recovered monetary loss from warranty claims for supplier defects.

Supervised 1 SQE and 2 UAW auditors to manage incoming inspection.

Updated procedures & training. Wrote and trained personnel on supplier Charge back procedures.

Responsible for suppliers who commodities include, plastic molded parts, raw stock, stampings, oil coolers, condensers and hardware.

Updated department procedures to TS16949 and ISO14001 standards.

Worked with suppliers to developing error proofing devices (poke yokes).

Managed 9 different major supplier tool moves.

SQA Engineer (Material Engineer), Truck-Lite Co. Inc., Falconer NY 2/03 – 1/05

Responsible for quality issues for 130 suppliers, worth 40 million dollars worth of brokered product. These companies are located all over the world. Some of the main commodities that I dealt with were plastic molded parts, plastic chromed parts, metal hardware, mirrors, strobes, electronic modules, paints epoxy, and stamped parts. I have led teams to reduce scrap and our efforts have saved the company $250,000. Examples: Finding new sources for light bulbs, chrome platers for Mack and Freightliner shells, Paccar fender mount lamps and many others.

Led efforts in locating high quality and value added suppliers for contracting goods and services.

Qualified potential suppliers via site visits or reviewing supplier self survey information.

Responsible for the quality of purchased products and services.

Educated suppliers on Truck-Lite Co. Inc. quality requirements and ensure compliance to policies and procedures.

Determined specifications, inspection techniques and critical to quality

measurements on purchased parts or services.

Inspected and approve PPAP (Production Part Approval Process).instruction

Reviewed and approved supplier corrective action responses using problem solving

tools such as 8d, 5whys and factor tree analysis.

Reviewed current ISO9001 procedures to make sure we were following procedures and work

instructions.

Worked with customers and supplier to resolve complaints and technical issues.

Systems Project Engineer, Truck-Lite Co. Falconer, NY (5/98- 2/03)

Developed three different electronic strobe flasher designs for led lamps and managed project through NPI (New Product Introduction) system.

Designed and quoted harness systems for heavy duty trucking industry. Developed new molds for harnessing.

Reviewed and wrote QS9000 procedures for the department.

Manned technical support lines for customer questions.

All efforts above have contributed to Truck-Lite Co. Inc. continued success in the harness business.

Electrical Engineer - Cybersonics Inc., Erie, Pennsylvania (1/96-5/98)

Developed ultrasonic generators from concept through production.

Obtained code approvals (FCC, CSA, UL, and FDA) as required. Examples: A new cost effective, easy to assemble Kidney Stone Ultrasonic generator, and an ultrasonic blood clot removal unit.

Worked with purchasing and vendors to troubleshoot electronic assemblies and circuit boards. Updated and maintained drawings to ensure configuration control.

Assisted in quality control functions for factory test approvals.

Provided production assistance s required.

Constructed and used test equipment. These efforts have directly resulted in product shipments.

Wrote, maintained, and trained on ISO9001 procedures.

Developed a machine to read carbonation of soda pop.

Developed an ultrasonic unit to drive horn transducers for coronary artery blockage removal.

Oversaw a technician on returned product repair.

Acted as the network administrator for the computer system.

R&D Design Engineer, Ultrasonic Generator Production Manager - Blackstone Ultrasonic s Inc. (Sonicstar), Jamestown, New York (1/93 -1/96)

Assisted in development of new ultrasonic products.

Managed 5 production of ultrasonic products to greatly increase yields. .

Trained production personnel in assembly and oversaw final testing.

Quality Control Engineer for the R&D department and production.

Designed and assembled all special generator orders.

Created and maintained work instructions.

Trained subcontractors in circuit board assembly.

Troubleshot and repaired ultrasonic generators.

Education:

Bachelors of Science degree in Electrical Engineering, with a major in control systems and a minor in digital and microprocessor systems, Cum Laude, S.U.N.Y. Institute of Technology, Utica, New York, May 1990.

Computer Skills:

Windows 7,8,10, Microsoft Word, Excel, Access, Project, Power Point, Auto Cad, Uni-graphics, OrCAD, PCAD, Solidworks, MACPAC (as400),and Syteline.

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