Manufacturing Engineer, Project Manager, Data Analysis, Process

GREG McCAUGHEY

Manassas, VA ***** 571-***-**** ************@*****.*** www.linkedin.com/in/gregmccaughey

“Greg maintained a great working relationship with other employees and knew exactly who to go to when various tasks needed to be performed. Through these relationships, Greg was able to…easily network within a team environment.”

Slashed deviation risk by 95% through development and implementation of qualification tests to verify processes and products.

Streamlined team-wide workflows through implementation of automated reports using access and excel to track key performance indicators (KPIs) throughout six production sites.

Planned, monitored, and executed installation and relocation for 67 machines saving one million dollars in costs while meeting deadlines.

Proposed and implemented processes changes for automated delivery and machine process times that increase efficiency by 25%.

Proven leader driving insightful business decisions through an operational lens, including budgetary planning and strategizing for $12K per week.

Project Management

Customer & Vendor Relations

Lean Manufacturing

Risk Assessment

Detail Oriented

Training, Mentoring & Coaching

Quality Control

Continues Improvement

Problem Solving & Decision Making

Strategic Planning & Scheduling

System Auditing

Technical Writing

Statistical Analysis

“Greg is focused on doing things right; he ensures policies and procedures are documented for repeatability and takes time to research before making a decision.”

PROFESSIONAL EXPERIENCE

MICRON TECHNOLOGY Manassas, VA 2005 – 2016

Equipment Engineer I-II (2012 – 2016)

Spearheaded operational success spanning the safety, performance, reliability, and quality of 35 types of equipment. Led a 12-member total productive maintenance (TPM) team and a 10-member global engineering team concurrently. Acted as a subject matter expert (SME) with a methodical, results-oriented approach to budgeting, data analysis, cost reduction, equipment troubleshooting, and repairs. Led installation, relocation, advanced repair, training, and system auditing.

PATENT PENDING: calibration equipment piece design – qualification of performance per ISO specifications.

Focused on blending quality and safety evaluating and mitigating equipment safety risks, hazard prevention controls, and injury risk elimination efforts.

Performed return on investment (ROI) analysis for new parts, projects and capital acquisitions.

Encouraged the importance of driving revenue while cutting company costs by singlehandedly researching, selecting, and implementing long-lasting, lower-priced, quality equipment components.

Reduced costs by 33% per quarter through in-house repairs, machine performance enhancements, and preventative improvements where applicable.

Used statistical techniques to determine process limits that reduced quality risk by 15%

Achieved a reduction in defective parts by 90% by working with the vendor to develop a quality assurance business process.

Developed and designed a product cleaning unit that reduced quality deviations damage by 80%.

Perform variance analysis on equipment performance, process changes, project and expenses.

GREG McCAUGHEY

571-***-**** ************@*****.*** Page 3

PROFESSIONAL EXPERIENCE, CONTINUED

Equipment Technician (2009 – 2012)

Coordinated comprehensive functionality practices for major equipment (wafer sorters, microscopes, wafer stackers) with a particular focus on troubleshooting and repairs. Executed a methodical approach to ensure top-performing equipment and relevant documentation at all times.

Initiated a $20,000-cost savings per technician trained by developing and leading a collection of beginner-, intermediate-, and advanced-level technical classes.

Achieved a workflow efficiency increase by 75% in addition to a 480-hour weekly workload reduction.

Initiated a heightened training- and improvement-focused presence (including class instruction, streamlined documentation, and data analysis) yielding an 82% machine alarm reduction per week over a three-year period.

Promoted to Equipment Technician role after four years of steadfast success and process improvement as a Shift Technician I and then Shift Technician II (2005 – 2009).

EDUCATION & TRAINING

Associate of Applied Science – Electronics & Computer Technology DeVry University, Kansas City, MO

Additional Training:

Certificate – Electronics Technology Herndon Career Center, Raytown, MO

Training Program – Kepner-Tregoe Problem Solving & Decision Making Micron Technology, Manassas, VA

Training – Eight Disciplines (8D) Problem Solving Micron Technology, Manassas, VA

Training Course – SPP300 Expert Maintenance (Level 4) San Jose, CA

TECHNICAL PROFICIENCIES

Software:

Microsoft Office, Excel, Access, MS project, Oracle Primavera, SAP/Ariba, Snagit, BMC Remedy Action Request System, Tableau, SharePoint, Yield Cube, SAS JMP 10.

Industry Practices:

Failure Mode Effect Analysis (FMEA), Total Productive Maintenance (TPM), 5S Methodology, ISO 9001.

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