Project Mechanical
Resume:
Jerome Monte Lapiz
QA/QC Mechanical Equipment Inspector
Piping, Rotating Equipment & Steel Structure
SAUDI ARAMCO APPROVED
PERSONAL INFORMATION
Name : JEROME MONTE LAPIZ
Nationality : Filipino
Date of Birth : 07 July 1965
Religion : Roman Catholic
Civil Status : Married
Language Spoken : English, Tagalog
ACADEMIC BACKGROUND
- Bachelor of Science in Mechanical Engineering (BSME) University of Mindanao (Oct. 1986)
- License Mechanical Engineer
OTHER SKILLS
- Holder of Saudi Arabian Driving License
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SUMMARY OF BASIC QUALIFICATIONS
An internationally experienced Engineer more than15years experienced in various fields of Mechanical Engineering, construction, machine shop, maintenance operation, academic and installation technologies for numerous projects which includes industrial facilities/ oil and gas facilities, pertaining to the installations of mechanical equipments(static and rotating) like pressure vessels, vertical columns and towers, incinerator package, steam generator, steam drum, overhead traveling crane/gantry crane, heat exchangers, single/multiple unit drive trains, vertical/overhung and between bearing pumps and installation of skid mounted equipments. Practical experience of which includes actual inspection, verification, monitoring of constructions and installation activities as well as piping and structural works associated to equipments online to its reports and documentation of progress of quality works. Familiar and demonstrate thorough working knowledge with international codes such as API 686(Machinery Installation and Installation Design), API610 & API572. SUMMARY OF DUTIES AND RESPONSIBILITIES:
PROJECT QA/QC INSPECTION – PIPING, MECHANICAL EQUIPMENT & STEEL STRUCTURES
Sound technical understanding of Mechanical construction and commissioning activities including fabrication, welding, erection, pre- commissioning, commissioning for Chemical Process Plants, Petrochemical Plants, Refineries, Oil & Gas Industry.
Conduct inspections in fabrication of Piping Spools, Pipe Supports and Structural member for the Fit-up; Dimensional Check; Material drawings; Project Quality Procedures and in references with SAUDI ARAMCO Standards i.e. SAUDI ARAMCO ENGINEERING STANDARDS; A-206; W-011
& international Standards and Codes i.e. ASME B31.3; ASTM; ANSI and API.
Performed line checking of field piping assembly; Witness Hydro test & Pneumatic works; Punch list and Reinstatement activities per SAUDI ARAMCO Standards i.e. SAUDI ARAMCO ENGINEERING STANDARDS; A- 004 & L-056.
Conduct inspections in installation of mechanical equipment’s (Rotating
& Static); Preventative Maintenance measures and associated in Pre- Commissioning works per API-686, SAUDI ARAMCO ENGINEERING STANDARDS; G-005 & 006; K-402; K-403; K-501.
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Review NDE request i.e. PT; MPI; RT; PWHT; HT and UT to comply as per project Quality Procedure Requirements.
Initiate action to prevent the occurrence of non-conformity. Identify and record regarding Quality related problems. Initiate, recommend, or provide solutions through designated channels and verify the implementation of corrective actions.
Control further processing, delivery and installation of non-conforming works until the deficiency or unsatisfactory condition has been corrected.
Effective implementation of Project Quality Plan; Procedures and Site Instructions.
Compilations of all test Inspection Reports and preparation of quality Dossiers for turn over to Client.
WORK EXPERIENCE
COMPANY : SAUDI ARAMCO
DURATION : 2ND AUGUST 2016 – 15th Sept. 2017
PROJECT : KHURAIS SATELLITE GOSP
CONTRACTOR : SNAMPROGETTI SAUDI ARABIA CO. LTD. (SAIPEM) SUB CONTRACTOR : GAMA AL MOUSHEGAH ARABIA LIMITED
LOCATION : ABU JIFAN
POSITION : STEEL STRUCTURE QC INSPECTOR
Duties and Responsibilities
Responsible for all QA/QC activities of Steel Structures
Contribute Ideas in making Method Statement and Quality Procedures
Follow Aramco’s SATIP and Contractors ITP.
Implement International Standards for Steel Structures based on AISC, RCSC, PIP, ASTM and other related standards.
Perform Quality Inspection
Makes Surveillance and Quality Instructions
Execute and raise RFI’s
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COMPANY : SAUDI KAYAN PETROCHEMICAL COMPLEX (SABIC) DURATION : 2ND DECEMBER 2015 - 20TH JULY 2016
PROJECT : WASTE WATER TREATMENT PROJECT
CONTRACTOR : DRAGADOS GULF CONSTRUCTION
LOCATION : JUBAIL K.S.A.
POSITION : QA/QC Mechanical Rotating & Static Equipment, Steel Structure and piping.
Duties and Responsibilities
Responsible for all QA/QC related activities in my designated discipline As per (ITP) Inspection and Test Plan, with respect to (SES) Sabic Engineering Standard.
For Material Receiving Inspection ensure that the material conforms to the clients requirements and has the corresponding test certificates, and clients vendor approval.
Ensure proper storage of materials and initiate preservation program.
Make a close monitoring surveillance of construction activities as per
(MS) Method Statement prior to preparation and installation of respective equipment, pipes or structural materials.
Make preparation for documentation of quality requirements, and timings for (RFI’s)
See to it that all measuring tools to be used during inspection is calibrated.
Make a log sheet for all quality records
COMPANY : RABIGH REFINING AND PETROCHEMICAL CO.
DURATION : 28TH JULY 2015-19TH NOVEMBER 2015
PROJECT : Rabigh II Project Interconnecting Pkg. (UO1) CONTRACTOR : GS Construction Arabia Ltd. (GSCA)
SUB CONTRACTOR : DAEAH ENG’G. CO.
LOCATION : Rabigh Kingdom of Saudi Arabia
POSITION : QC Mechanical Rotating Inspector
Duties and Responsibilities
Designated as QC Rotating Equipment Inspector for all point activities related to rotating equipment installation during construction and pre- commissioning stages.
Responsible for inspections and verifications as per project specifications and International code & standards application with respect to vendor specifications of heavy and light rotating equipment’s.
Ensure contractor compliance with the requirements of the method Page 5 of 14
statements, inspection test plans, technical specifications and contract quality plan in so far as it applies to rotating equipment installation, testing and criteria of acceptance.
Reveals defect irregularities/non-conformance discovered and indicates possible improvements.
Assist vendor on start-up and operations/maintenance related task as per given instructions.
COMPANY : Saudi Global Ports
DURATION : 07th January 2014–30thMarch 2015
PROJECT : King Abdul Aziz Port 2nd Container Terminal Phase I CONTRACTOR : China Harbor Engineering Company
LOCATION : Dammam, Kingdom of Saudi Arabia.
POSITION : Mechanical QA/QC
Duties and Responsibilities
Review Package
Check Employers Requirements and specifications
Review the project design and Technical Calculations
Assist in preparation of method statements(MS) and inspection test plan
(ITP)
Prepare necessary documents such as Inspection Request Forms (IRQ) and Checklist.
Search and Attached applicable standards for each and every activity to ensure quality is implemented in the actual execution of the project. COMPANY : SAUDI ARAMCO
DURATION : Feb. 20, 2013 – Dec. 28, 2013
PROJECT : ABHD 122/123 4.7 km. Cross Country Piping CONTRACTOR : FAISAL MOHD. AL QAHTANI SONS CO. (FMQ) CLIENT : SAUDI ARAMCO OIL COMPANY
LOCATION : Abuhadriah, Kingdom of Saudi Arabia.
POSITION : QC Mechanical Inspector
JOB DESCRIPTION:
STATIC & ROTATING EQUIPMENT INSPECTION:
Responsible for the inspection of all rotating equipment
Visual Check of all rotating equipment’s prior for erection. Page 6 of 14
Check equipment’s foundation anchor bolts, leveling pads, elevation & orientation.
Check rotating equipment’s w/respect to its coordinates centerlines, location, elevation & orientation as per drawing required.
Check & Inspect of pumps & motors levelness on their foundation using precision machinist level w/ tolerance of 0.001” / foot ~ 0.05 mm / meter.
Coupling pre-alignment inspection prior for grouting should be w/in tolerance 0.05mm ~ 0.002” in accordance w/ API 686 ( PIP REIE 686 ).
Grouting check as per required to Saudi Aramco Std. & Vendor Drawing.
Anchor bolts torque tightening inspection w/ required torque value to applicable code or standard.
Suction & Discharge nozzle check prior for piping erection.
Suction & Discharge piping check for hydrostatic testing & final reinstatement.
Final alignment check for acceptance to client.
Visual inspection of all stationary and rotating equipment prior for erection.
Check and inspect equipment’s foundation anchor bolts centerlines and elevation.
Check shim plates installation and elevation.
Check erection/installation and verify orientation and vendor drawing.
Inspect equipment coordinates centerlines elevation, vertical horizontal and levelness check.
Inspect coupling pre alignment using dial indicator gauge and check DBSE with ref. To magnetic center.
Pre grouting of equipment’s skid.
Check bolt tightness using torque values.
Check flange alignment/pipe stressing.
Inspect for final alignment of equipment.
Final inspection of all equipment prior for commissioning.
Check erection of vertical and horizontal exchanger, tanks, vessels and columns.
Check erection of pump and motor skids.
Check installation of shim pad and pad plates.
Check pre-alignment of installed equipment’s with respect to its coordinates center lines, elevation, verticality, horizontal and levelness as per vendor drawing spec.
Inspect foundation cleaning, chipping and grouting of equipment skid.
Check installation of suction, discharge pipe spool and accessories.
Inspection final alignment of all equipment rotating and stationary for final acceptance and commissioning.
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STEEL STRUCTURE INSPECTION:
Implementation of the describe procedure to be followed during the erection of Steel Structure to ensure the required quality is achieved as per Saudi ARAMCO Engineering Standards and Process Industry Practice. (QCP, SATIP, SAES, SAIC and PIP)
Conduct Alignment of Steel Structure prior to grouting as per standards of SAIC-M-2006.
Witness torquing of High Strength Bolts and procedure verification calibration testing of Wrench as per standards of SAIC –M-2007
Inspection of Access of Steel Structures. (Platforms, Industrial Stairs, Cage Ladder, Gratings).
Prepare technical report (Discrepancy Report, Non-Compliance Report etc.)
COMPANY : SATORP
CONTRACTOR : TECNICAS REUNIDAS GULF CONSTRUCTION COM. LTD. DURATION : Dec. 11, 2011- Nov. 30, 2012
PROJECT : SATORP – Distillation & Hydrotreating Units Pkg#1 LOCATION : Jubail, Kingdom of Saudi Arabia.
POSITION : QC Mechanical Inspector
JOB DESCRIPTION:
To perform quality inspection on construction activities to ensure compliance in ISO Standards and International Standards and Codes such as ASME Sec I,V, VIII, and IX, API 610 & 617, API 686 etc.
To perform all types of equipment inspection as per Inspection and Test Plan (ITP) in static Equipments (Pressure Vessel, Column, Heat Exchangers
(Shell & Tube, Air Cooled), Drums, Tanks, and Rotating Equipment
(Pumps, Compressors, Turbines, Fans and Blowers) etc.
To perform all types of equipment inspection such as inspections that require the use of sprit level, machinist precision level, micrometer, transit, dial gauge indicator, theodolite, calipers etc. to ensure that the equipment installed and aligned meets the Client standards, manufacturers, and ASME /API Codes requirements.
Coordinate preservation group for proper storage and preservation of all Static and Rotating Equipment that meets the requirements of Manufacturer and Client Standards.
To perform variety of complex inspection functions in Static & Rotating Mechanical Equipment with the witness of QC and the client Project Management Team.
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Coordinating the inspection and test requirements on behalf of the QC Section Head with the Client.
Complete relevant forms and prepare request for inspection (RFI), Checklists, reports on inspection and test undertaken for the conclusion in and inspection records.
Issue Non Conformance Reports (NCRs) for all violations generated by the construction, Sub-Contractors and investigate the causes of non- conforming items, and initiate corrective actions to prevent recurrence of nonconformities.
COMPANY : MOHAMMAD AL MOJIL GROUP CO., LTD
DURATION : Feb 2011 to Nov 2011
PROJECT : Various Projects in Kingdom
LOCATION : Jubail, Kingdom of Saudi Arabia.
POSITION : QC Rotating & Static Equipment Inspector JOB DESCRIPTION:
Overall in charge in execution and construction of the project with respect to the given time and budget.
Responsible for the evaluation and recommendations of the report from monitoring project team.
Responsible for the evaluation and recommendations of the reports from Quality Control (QC)Department
Have the right to hire and release the manpower and staff involve in the project
Have the right to implement safety and other standard company regulations
Consultant on technical aspects in mechanical construction details
Directly reporting to project manager
Ensuring that inspections of all mechanical equipment’s are performed and recorded as per project specification.
Also ensuring that all inspections were carried out and documented as per ITP’s(Inspection and Test Plan) and QCP’s (Quality Control Procedure).
Coordinating with other QC Disciplines and attending the periodic quality walk through and coordination meetings conducted by the Total Building Construction Co.
Perform inspections that include material checking, dimensional inspection, orientation of equipment’s, alignment (horizontally & vertically), elevation, bolt tightness and release to piping, insulation as well as refractory works etc.
Review/approves and maintain inspection and testing records. Page 9 of 14
Controls and coordinate procedures through site engineers and supervisors.
Report specific inspection results, punch listing and quality issues to related discipline leader
Responsible for the inspection of all rotating and static equipment’s.
Visual Check of all rotating equipment’s prior for erection.
Check equipment’s foundation anchor bolts, leveling pads, elevation & orientation.
Check rotating equipment’s w/respect to its coordinates centerlines, location, elevation & orientation as per drawing required.
Anchor bolts torque tightening inspection w/ required torque value to applicable code or standard.
Suction & Discharge nozzle check prior for piping erection.
Suction & Discharge piping check for hydrostatic testing & final reinstatement.
Final alignment check for acceptance to client.
COMPNAY : PETROFAC SAUDI ARABIA CO., LTD
DURATION : April 2010 to February 2011
PROJECT : KARAN UTILITIES & COGENERATION PROJECT
LOCATION : Khursaniyah, Kingdom of Saudi Arabia.
POSITION : Sr. Mechanical Supervisor
JOB DESCRIPTION:
Check the package detail of the project
Verify and check the availability of the materials needed including the material certificates
Coordinate with the sub contractors
Coordinate with the other discipline such as civil and electrical and counterparts of sub contractors
Monitor the progress of the project prior to execution
Forecasting and close monitoring when work is in progress
Ensure safety of the workforce
Records all documentation data of my descipline
Ensure that the documentation generated by the inspection, Request for Inspection (RFI), Checklists, test and surveillance meets the requirements of the Project Quality Plan.
To provide leadership in supporting the Quality agenda of both in country line of business by ensuring that ISO 9001 quality management Inspect equipment coordinates centerlines elevation, vertical horizontal and levelness checkVisual inspection of all stationary and rotating equipment prior for erection.
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Check and inpecst equipment’s foundation anchor bolts centerlines and elevation.
system are established, implemented and maintained in all identified sites and developing improvement required by the standards.
Check installation and elevation.shim plates
Check erection/installation and verify orientation and vendor drawing..
Inspect coupling pre alignment using dial indicator gauge and check DBSE with ref. To magnetic center.
Pre grouting of equipment’s skid.
Check bolt tightness using torque values.
Check flange alignment/pipe stressing.
Inspect for final alignment of equipment.
Final inspection of all equipment prior for commissioning. COMPANY : MODERN INDUSTRIES COMPANY
DURATION : June 2009 to 05 March 2010
POSITION : QC Mechanical Inspector
JOB DESCRIPTION:
Intallation and alignment of pump shaft to driver motor
Check Installation and level of Shimplates.
Pre grouting of equipment skid, checking.
Ensure that the documentation generated by the inspection, Request for Inspection (RFI), Checklists, test and surveillance meets the requirements of the Project Quality Plan.
Check flange alignment and using dial indicator
Close monitoring of the project quality using API 686, ASME B73.1, ISO 10816
Keep records for all incoming parts and materials
Ensure the safety of the workforce
Make final inspection prior to pre commissioning and turn over COMPANY : QanbarDywidag Precast Concrete
DURATION : April 2008 to April 2009
POSITION : Maintenance Engineer
JOB DESCRIPTION:
Review of drawings and detailed specifications of the project
Implement preventive and corrective maintenance procedures according to ISO standards
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Make designs and upgrade machines to improve its performance and effeciency
Filling of all records and documentations for traceability purposes and future references
Actual Inspection of roughness in all lathe works by root mean square methods; ASME Y14.36M-1996; ISO 25178
Make decision and necessary action for non conformance products
Review test packages to ensure that all the necessary documentation meets QA/QC requirements prior to delivery
Review and finalized test packages and necessary documents for submittal of the completed works to the owner
Coordinate and report daily activities to the operations manager COMPANY : Mindanao Corrugated Fiberboard, Inc.
DURATION : April1994 to Dec. 2007
LOCATION : Davao City, Philippines
POSITION : Production Supervisor
JOB DESCRIPTION:
Responsible to check the first piece inspection dimension length, with, flap, score to score, color conformance, flute completeness of text and physical appearance of the corrugated boxes containers and signed by Quality Inspector/ engineer and counter signed by team leader or foreman.
Responsible to check all flexo graphic machines to produced corrugated boxes containers under my supervision.
Responsible for laboratory test analysis all corrugated boxes containers produced by flexo graphic machine just using caliper, box compression test, moisture, flat crush, edge crush. After the test result encoding at the computer for daily report and documentation.
Responsible to check the steam pressure gauge, air gauge glue viscosity the frequency every 4hours / shift.
Responsible to check board per job produced by corrugators’ appearance of the boards and also length, with, flatness, fiber bite to avoid delaminated cause of non conformance.
Responsible for the laboratory test analysis for the corrugated boards to get the actual standard result of the boards to meet the customer requirements, using caliper, bursting, flat crush, pin adhesion, edge crush, moisture content of the board after test result encoding at the computer per job for daily report.
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Responsible to supervise all the installation of the machine and coordinate all department head and the orientation of all crews for the safety and avoid accident.
Responsible to check all mechanical work under my supervision. Responsible to check all fitting for the assurance of all fittings are correct installed by pipe fitter using by bill of materials.
Responsible to check the installation of rail ways for the individual section of the machine from pre feeder down to stacker.
Responsible for encoding for daily reports at the computer for daily monitoring activities for the update and progress of the installation until the machine completed installed and ready for production run.
Responsible to supervise for mechanical works for the manning for individual activities and coordinate to the engineering head for the orientation.
Responsible to coordinate at the electrical engineer for shut off all panel boards and to des connect all wirings before the machine dismantling.
Responsible to remove all section of the machine from pre feeder down to counter stacker using crane and manpower.
Responsible to put machine in proper place with wood crates to prevent rusty and avoid damage of the machine this is usable and to prevent accident because heavy equipment.
Responsible for the direct supervision of the activities in making production Plans
Lead, Organize and control the major activities of the box making unit.
Work closely with craft supervisor general foreman for erection sequence and priority.
Optimize the usage of manpower machine and material resources in the attainment of the plant objectives in general and the box making units productive and efficiency in particular conduct ocular inspection of the entire machine (Hamada I) before start up and trial run always conduct first piece inspection of the product to ensure the quality of the box produced.
Responsible for making report of the job order done and encoding of finish jobs order thru SAP every end of the shift.
Responsible of making maintenance reports in case of machine breakdown and making part list to be re place and repair before the schedule of machine maintenance or plant shutdown.
Check and clean always the condition of drive motor, overload, relays, magnetic contactors, circuit breakers and limits switches.
Handles of the responsibilities for the continuity of box making process from the flexo graphic machine given standard and Standard Operating Procedure.
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Responsible for the operating maintenance of the running condition of the flexo graphic machine at the highest efficiency level without causing any damage distortion and insufficiency of the product.
Conduct ocular inspection of the machine, tools and equipment and make repair /fix any trouble, breakdown of machine equipment in the area of responsibilities.
Responsible of good quality blanks to the flexo graphic machine hopper following established work standard and Standard Operating Procedure.
COMPANY : Agdao Integrated Machine Shop
DURATION : Jan. 1987 – Jan. 1994
LOCATION : Agdao, Philippines
POSITION : Machineshop Supervisor
JOB DESCRIPTION:
In charge for the whole machine shop operation
Monitor, evaluate, and gather data of the business performance
Introduce innovative approach in all aspects of machine shop operation and maintenance to increase productivity
Applies the highly technical procedures of fabrication and repairs
Ensure that all outgoing finished products meets the customers specification orders
Implement safety procedures and rules for machine shop operation
Utilizing the maximum efficiency on all machine shop equipments
Assuring that the shop will have the necessary materials, configuration records, manpower, and tooling to meet required production levels.
Being the main point of contact for delivery status.
Identifying and reacting to material plans that do not meet customer requirements
Monitoring the implementation of corrective action plans.
Providing effective scheduling and implementation of all programs based on the Master Schedule, cycle time, shop capacity, hardware/tooling availability, and status to schedules.
Monitoring supply and demand misalignment using advanced planning system, and collaborating with manufacturing sources to implement corrective action plans.
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Coordinating the efforts of cross-functional groups and across shifts to resolve bottlenecks, parts shortages, machine maintenance, manpower issues, and shop capacity.
Analyzing and measuring the current production status and identify problem areas that inhibit full schedule realization.
To undertake the responsibility of entire mechanical project site as “The Leader” to deliver the committed project targets in compliance with Project Management System.
Read and interpret blueprints, technical drawings, schematics, and computer-generated reports.
Handle all the administrative matters of project site and provide leadership to ensure a highly motivated construction team.
Organize the resources, and their efficient deployment.
Ensuring cost effectiveness and work progress to deliver the output as per schedule.
Responsible to carry out all the construction activities as per required standards through optimum utilization of resources. The incumbent shall be responsible for achieving project productivity & schedule targets
Preparation of detailed work plans and develop schedules to execute construction work as per contract requirements.
Foresee resources requirement and ensure their availability.
Ensure the optimal efficiency of the equipment & personnel.
Evaluating data to determine opportunities to decrease inventory and reduce total costs.
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