Bala Sai Teja Chitturi ac02tl@r.postjobfree.com

https://in.linkedin.com/in/tejacbs

***** ************ ** ****** ** 48187 636-***-****

An Industrial engineer with ‘Certifications in Six Sigma and Lean Green Belt’ and a strong background in Mechanical Engineering. Skilled at applying Six sigma, Lean and SPC tools to achieve process improvement and increasing operation efficiency. Knowledgeable in logistics and supply chain with emphasis on cost, time saving and quality improvement. Highly experienced in GD&T principles, designing and creating engineering drawings per ASME standards. Familiar with functioning principles of ISO 9001:2008 and ISO 9001:2015 Quality Management Systems.

Professional Experience

Process Engineer-Intern, Mikroflo Filters(P) Ltd, Hyderabad, India Nov 2014 - July 2015

Process engineer in the manufacturing of the filtration systems for automobiles and hydraulics systems.

Optimized the running and true efficiency of the system by 60% through the reduction in excessive movement of personnel one of the seven wastes.

Identified bottleneck stations and rectified that issue using five whys technique.

Developed and documented standard work process to achieve consistent quality.

Monitored the final product quality for defects and communicated the status to the Quality Assurance Team.

Performed value stream mapping to identify the required value adding steps and eliminate the non-value adding steps.

Asst Manager (operations), Sandor Animal Biogenics Pvt Ltd, Hyderabad, India May 2014 - Nov2014

Responsible for construction and operation efficiency of an animal feed supplement plant.

Soley managed setting up the plant by scheduling and supervising construction operations.

Validated Bill Of Materials by communicating the requirements with suppliers and reduced the lead time and thereby the construction of the project by 3 weeks.

Liaised between purchasing department and the suppliers of the pouch film, suppliers of the equipment.

Negotiated the prices on the basis of Procurement Benchmarking with the suppliers to get the best price.

Procured an Automatic Pouch Packing Machine from the vendor per the requirements specified from engineering.

Trainee Engineer, GE Godavari Engineering Ltd, Medak, India Dec 2011 – Dec 2013

Responsible for planning and monitoring of the manufacturing of the feed water heaters using PERT/CPM charts.

Conducted Time study of the welding of Nozzles to the shells done manually by TIG and MIG welding processes and for the each part of the assembly to calculate the cycle time.

Improved the cycle time by 40% using PDCA cycle Continuous improvement method.

Facilitated scheduling inspection cycles and supported QA/QC during NDT, UltrasonicTesting, Liquid Penetrant Inspection and final hydro testing.

Designed and created drawings for manway covers, tube sheets, L-seams, C-seams for the feed water heaters.

Sourced raw materials per BOM for the shells of the heaters working closely with design and purchasing departments.

Identified the potential vendors through the vendor evaluation matrix for sourcing of raw materials.

Prepared quotations for the request for quotations of the customers according to their specifications.

Academic Projects

Regression Analysis using SAS Jan 2017-May2017

Multiple and Simple Linear regression analysis on the death rate due to liver cirrhosis based on consumption of liquor.

Led a team of five members in data search, modeling the data, performing the ANOVA analysis and residual analysis using SAS to present the conclusions.

ERP Module Configuration using SAP ERP Sep 2016-Dec 2016

FI, Procurement, Fulfillment, Production, Material planning and inventory management modules.

Direct Time Study Oct 2015

Calculated the time period for the process at a normal pace to improve productivity and reduce wastage.

Improved productivity of pizza preparation and delivery process at Pie Five pizzeria by 3% using “snapback method”.

Mechanical characterization of hybrid composite materials Jan 2011 – May 2011

Developed a new set of hybrid polymer composite laminates consisting of glass fiber reinforcements, epoxy resins and titanium dioxide particulate fillers.

Evaluation and comparison with epoxy glass fiber composites by validating stiffness properties such as flexural test, impact test, and hardness.

Observed an increase in stiffness by 8.5% due to the inclusion new filler particles.

Education

Masters: Industrial Engineering, The University of Texas, Arlington, GPA-3.417 May 2017

Bachelors: Mechanical Enhineering, Jawaharlal Nehru Technological University (JNTU), Hyderabad, India May 2011

Skills

Industrial: SixSigma, Lean, FMEA, Kaizen, 5S, Benchmarking, SPC methods, Value Stream mapping,

Fishbone analysis, 8-D, Root cause Analysis, Economic analyses, Poka-Yoke, 8D.APQP, PPAP.

Mechanical Design: Auto CAD, Solid Works, UG-NX, ANSYS

Software: Visio, SAS, Minitab, SAP CRM

Certifications

IISE Six Sigma Green Belt, license number 2398-13144, April 2016-April 2019.

IISE Lean Green Belt, license number 2501-15693, November 2016-November 2019.

Contact this candidate