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Engineer Manufacturing

Location:
Estero, FL
Posted:
June 29, 2017

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Resume:

Objective

Industrial Engineer expertise in executing various Manufacturing Process & Strategies effectively to improve quality, profitability and efficiency. Assertive and enthusiastic, with extensive knowledge of Process Optimization, Continuous Improvement and an unsurpassed work ethic. To be a catalyst for a company that seeks growth and operational excellence.

Skills & Competencies

Lean Manufacturing, Simulation of IE systems, Reliability, Systems Engineering Approach, Risk Management, Human Factors & Ergnomics, Process Failure Mode and Effect Analysis(PFMEA), Kaizen Burst, Design for Manufacturability(DFM), 5S, Pareto Analysis, Preventive Maintenance, Root Cause Analysis (RCA), Six Sigma tools (DMAIC),Total Productive Maintenance (TPM), Matlab, MS Office, Industrial Engineering & Management, Pro/Engineer (CREO), AUTOCAD, Altair HyperMesh, Ansys, Failure Part Analysis, Statistical Analysis, Risk Management, GD&T, Production & Inventory control, Continuous Improvement, Process Documentation, Production Part Approval Process (PPAP), Advanced Product Quality Planning (APQP)

Professional Experience

Graduate Teaching Assistant– Lamar University, Beaumont, TX. (September, 2015 – April, 2016)

Taught machine design including stress and failure analysis.

Worked with Auto-CAD, Pro-E (Creo Elements), Hyper mesh extensively to design gears and machine components.

Designed a crankshaft model with ideal material components and analyzed the failure conditions.

Proficiency in the area of designing machine components and analyzing the stresses involved.

communicated efficiently with students and helped them in understanding the subject

Manufacturing/Process Engineer, Hindustan Shipyard LTD, India. (July 2013 - December 2014)

Worked with cross-functional teams from conceptual phase to design and production phase to ensure Design for Manufacturability (DFM), Cost, Schedule and Budget.

Developed Bill of Materials (BOM’s) and planned according to Auto-CAD design blueprints to drive the production.

Developed and maintained documentation of Standard Operating Procedures (SOP’s) for existing and new manufacturing processes.

Applied Ergonomics and designed assembly drawings and fixtures/jigs in work areas to provide proper work instructions to operators and achieved safety and human efficiency.

Successfully conducted time-studies and achieved Optimized Manufacturing Methods (OMM).

Collected and reviewed production data from production cells by Continuous Verification Process (CVP) to ensure Quality.

Implemented Kaizen Burst in fabrication units and achieved rapid improvement.

Executed Lean Manufacturing and eliminated manufacturing waste which resulted in cutting production costs by 19.4% and improved Profitability.

Slashed manufacturing down times and improved Overall Equipment Efficiency (OEE) and Productivity by implementing Total Productive Maintenance (TPM).

Administered and Supervised Metal Fabrication, Stamping, Welding and Erection Departments which consists 250 work men and taught them on new machines and manufacturing processes.

Negotiated contracts with outsourcing companies while ensuring enhancement of services.

Transformed 25,000-square-foot process layout by using Auto-CAD and Process control charts which improved worker efficiency, reduced operating costs by 12% monthly and reclaimed 2,250 square feet of space.

Analyzed Equipment & process breakdowns using Root Cause Analysis(RCA) and troubleshooted.

Research Assistant, K.L.University, India. (December 2012 - March 2013)

Conducted literature reviews and analyzed data on technologies used to develop machines that can substitute humans.

Designed mechanical model of Bio-inspired Seed harvesting Robot.

Grained invaluable exposure to Robotic Science.

Process Development Engineer Intern, Hindustan Coca-Cola Beverages, India (October 2011 - May 2012)

Gained knowledge on how automation helps in the manufacturing of products.

Gained knowledge on multiple sensors used for the effective and improved performance.

Worked on production and Manufacturing units.

Modified layouts of workstations in order to increase the operation space and productivity.

Applied Process development & Improvement strategies in the areas of safety, quality and productivity.

Determined the Key performance Indicators(KPI’s) of a process using Statistical Process Control (SPC) methodology

Implemented Process audits and process flow investigation in manufacturing operations.

Developed Root Cause Analysis and investigated past failures, and achieved quality and efficiency.

Served as a member of the Manufacturing Engineer Group accountable for developing cost-effective solutions to manufacturing production issues.

Education

Masters in Industrial Engineering, Lamar University, Beaumont, TX December, 2016

Bachelor’s in Mechanical Engineering, K.L.UNIVERSITY, India May, 2014

Awards and Achievements

Awarded Competitive Graduate Engineering Management scholarship for Master’s degree at Lamar University.

Winner of zone level cricket competition held between colleges.

Received appreciation volunteering International Cultural Festival 2014.

Organized Tech Festivals “SAMYAK-12” & “YANTRIK-13”.



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