Product Development Engineer

ANUJ NIRMAL

Contact: +66-959****** / Mail: ****.**********@*****.***

Mechanical and Automation Engineer having experience in customer support, product development and project management, both technically focused and customer oriented. In quest for a career that is challenging and reward Profile Summary

A competent professional with over 4 years of experience in:

~ Product development ~ Project Management ~ Product transfer

~ Cost & budgetary control ~ Process development ~ Team management

~ Reporting & Documentation ~ Customer support ~ Audit operation

Adept in handling activities in co-ordination with internal/external departments to meet the deadlines with a key focus on the optimal utilisation of the resources

Profound knowledge of manufacturing, quality and safety management system as per TS:16969, ISO: 50001, ISO:140001 & OHSAS- 18001

Understanding of jig/fixtures, pneumatics, hydraulics, cutting & pick n place tools

CORE COMPETENCIES:

o Problem-solving and statistical tools SPC, 7QC, Red bin, Why-Why analysis, DOE, 6 sigma, capabilities studies o Quality and workplace improvement 5S, Kaizen, POKA-YOKE, TQM, TPM, visual control, time & motion study o Manufacturing process knowledge of SMT, printing, soldering, reflow, cutting, welding, grinding, CNC machining and assembly operation

o Knowledge of process validation, fixture design, control plan, PPAP, PFMEA, DFM

Process cost reduction in accordance with key performance indicators (KPI)

An effective communicator with excellent relationship building & interpersonal skills. Professional Experience

Fabrinet Co. Ltd. Since Oct’15

Senior Engineer - Engineering Department

Fabrinet is specialised in precision optical, electro-optical, sophisticated electronic PCBA and electro-mechanical process technologies for high-mix, any volume production. With its extraordinary customer service, flexibility and skill in managing complex operations in lower cost Southeast Asia has made Fabrinet the trusted partner of the world’s most demanding OEMs. All major players in optical and automobile industry are FBN customers such as BMW, Audi, Nissan, Honda, Intel, CISCO, Facebook, Google, DENSO and ACACIA Key Result Area:

Coordinating the entire development activities including requirement analysis, planning, finalising specifications and prototype development for ensuring compliance with various standards

Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall manufacturing operations and enhance operational efficiency for achieving business excellence

Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications & improvement in process capabilities

Carried out the process of internal auditing; monitoring/coordinating activities as appropriate & prepared internal reports for management

Coordinate and work closely with supplier for timely development of child parts

Act as a key window person between customer and internal departments

Identified area of obstruction and take necessary steps to rectify

Imparting continuous on job training to accomplish greater operational efficiency

Improve work culture & motivate associates with various suggestion schemes

Provide and implement innovative ideas to improve Process Yield, Time Yield & Power consumption Asahi India Glass Ltd. July’13 - Oct’15

Product Engineer - Engineering Department

Asahi India Glass Ltd. (AIS) is India's largest integrated glass solutions company & a dominant player both in the car & building glass segment. It commands a 76% share in the Indian car glass market. Established in 1984, AIS serves all major player in the automobile as it customer such as Suzuki, Honda, Toyota, Audi, BMW, TATA, ISUZU and Mercedes. Key Result Area:

Responsible for developing processes to boost productivity and quality of manufacturing process, TAKT Time calculation & line balancing. Estimation & costing for new products, machine & equipment selection, installation & commissioning, etc.

Accountable for ensuring process improvements, tooling planning, manufacturing engineering, fixture design, gauge design, etc.

Work to achieve set KPI’S by carried out process parameter set up and established process capability using SPC methods

Feasibility study & development of new product as per customer requirement

Costing & Budgeting of new product as per DRS (Design Review Sheet)

Executed production operations in coordination with the other functional departments ANUJ NIRMAL ****.**********@*****.*** +66-959******

Effectively carried out VA-VE implementation to improve overall OEE, Process yield, Time yield and power consumption

Reduced rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with the changing customer requirements

Achievements

Product transfer and development from customer site in the USA within given deadline with 5% process yield above the set target

Machine selection and buy off from the USA to support the NPI build and running projects

Implementation of online information storage system for better tracking of NPI builds

Integrate and update current tracking system to monitor engineering changes and special build

Yield improvement by 12% on sealing station by improving process and handling

Cost saving of Rs. 8 lakh by completing Quality circle on In process rejection

Reduce assembly time by 4.75% and processing time on station by 27%

Increase APS by 237 pcs by reducing cycle time to 12 sec and adjustment time to 2.35%

Silver Award winner improvement project at Inter FBN competition straight for 2 consecutive years

Winner QCFI (Quality Circle Forum of India)– North India chapter

Winner of Internal QC competition across all AIS plant Training & Certification

TPM (Total Productive Maintenance) by Mr Kozo Mizota ( TPM guru), Japan

Six Sigma & 7QC tools by Dr K. Kumar (Director Maruti Suzuki India Ltd.)

Customer relationship management by Indian Institute of skill development (IISD), New Delhi

Certified trainer in Red bin, Quality Circle, Why-Why analysis, Energy Conservation (ISO: 50001) Education Details

2009 -2013 Bachelor in Mechanical and Automation Engineering, Amity University, Noida – India with CGPA 7.38 2012 Six Sigma – Green Belt by British Standards Institution – AUBSI, India 2009 High School (CBSE) from Vivekananda Sr. Sec. School – Rewari, Haryana with 82% 2007 Intermediate (CBSE) from Jain Public School, Rewari with 85% Academic Achievements, Projects & Training

Final year project on “design and development of solar steam irrigation pump”

Summer internship and six sigma project on yield improvement at Omax Auto Pvt. Ltd.

In-house project on ‘design and fabrication of multi-direction hybrid vehicle”

Presented term paper on “Photonic Crystal”

Vice President, Robotics Club – Amity University

Senior Coordinator, Strokes the fine art club – Amity University

Organise and coordinate Amity Youth Festival

Organise national conference on Manufacturing Excellence I.T Skills

Operating System : Window 7/8, Mac OS

Software : Auto Cad, Solid Works, CADL6, Minitab

Others : MS Office (Excel, PowerPoint, Word & Outlook) Personal Details

Date of Birth : 9 July 1992

Language Known : English, Hindi, French & Thai (Elementary) Visa and Work permit : USA (B1), Thailand (current employer)

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