SUHAS RAJOPADHYE

Telephone:+918********* Email: ac015b@r.postjobfree.com,ac015b@r.postjobfree.com

Address: Flat No. 5, Nrusinh Sarswati Society, opposite kothrud bus stand, kothrud, Pune, Maharashtra, India- 411038

Head –Operation

Petrochemical, polymer, organic, inorganic, specialty chemicals and fine chemicals plant

Prefer Location: Anywhere (India or abroad)

Job Objective

B.Sc. chemistry (first class ), post graduate diploma in production management (first class ) with over 33 yrs. of experience working as Head –Operation, Seeking senior level assignments in chemical Plant operation & Production Planning & Control, Quality Assurance, Process Improvements Project/bagging warehouse dispatch /maintenance with a frontline Organizational set up with a reputed organization.

Summary

Dynamic professional with over 33 years of experience in spearheading operations Project Execution, Commissioning, plant management, bagging-warehouse-despatch and technical services in Petrochemicals/ Continuous Process/ Pharmaceutical/Organic/heavy chemicals Industry with key focus on profitability and maximum utilization of resources through balanced score card methods.

Adept at planning & execution of projects for plant set up, plant expansion, process re -engineering, modernization and installation /commissioning of equipment’s & major revamping& knowledge in different levels like field operation, DCS operation, middle management and plant manager

Proficiency in designing operation systems, strategies, procedures and methods; diagnosing breakdowns and minimize, plant troubleshooting to streamline the process, plant operation with safety and optimum raw materials, energy consumption, monitoring and controlling costs in the Petrochemical /Continuous Process Industry.

Demonstrated abilities in troubleshooting, debottlenecking, Commissioning and streamlining of the Petrochemical / Continuous Process/ Bagging plants

Plan short term, long term production targets and prepare team for it, follow up and lead the team according

Good knowledge and exposure to plant maintenance, plan, organize and carry out major or minor maintenance, plan and carry out daily, scheduled, annual and opportunity shutdown

Expertise in managing green field projects for establishing new industrial units from concept, layout design to starting / erection and commissioning till stabilizing production

Expertise in route cause analysis and problem solving techniques. Proficient in Presentation, organization leadership, communication and diversity management systems.

Computer /Technical key- Skill- Expertise in MS Office, ERP/SAP/Oracle/MIS reports

Key-Skills: Head Operation Manager Projects & Maintenance,, chemical plant operation manager,Project Manager Production/ Manufacturing/ Maintenance, Plant Maintenance, DCS operation, designing process logics, graphics, and interlocks,Erection, Commissioning, Project Management, Cost Estimation, Detail Engineering, Installation, Vendor Development, Statutory Compliance, Production Planning & Control, Plant Operations, Quality Assurance, Process Improvements, Budgetary Control, Environment & Safety Management, Team Management, Resource Mobilization, Best Implementation Practices, Productivity Improvement

Work Experience Duration

TCI-Sanmar’s PVC plant in Egypt as Head –Operation 1.5 years

Job responsibilities:

Commissioning of PVC plant

Training the manpower

Streamlining the process

Streamlining Raw material procurement planning

Setting up safety procedures

Making production, revenue and capex budget for plant

Re- engineering of the processing section as it was old plant shifted but lacking in capacities.

Internal Technical skill:-

Good knowledge and experience of all types of reactors, pressure vessels, heat exchangers, distillation columns, scrubbers, compressors and vacuum systems, blowers, centrifuges, dryers, material handling systems, all types of bagging machines, warehouse management

DCS logics and interlock design Identify unsafe conditions, unsafe work practice, convert to safe working conditions, procedures Making plant annual production, revenue and capex budgets and strictly execution Projects inception, approval seeking, vendors identify, contracting, equipment process specifications framing, purchase coordination, civil work and erection coordination.

Operation team training on SOPs, safety, ISO, mock drills, emergency preparedness,

Good knowledge of reading, understanding civil, mechanical drawings, PFDs, PIDs, isometric drawings, piping lay out drawings

Since April 2007 to April 2011,

Indorama’s Eleme Petrochemical co. Ltd. As a Bagging head and Tech. Services Nigeria

Job responsibilities:

Worked in Nigeria their 360KTA Olefin, 270 KTA Polyethylene plant and 70KTA y Polypropylene plant.

Streamlined bagging,Executed internal projects for plant trouble shooting Trouble shooting of PE and PP bagging plant to achieve design capacity Project of additional bagging line, classifier erection-commissioning, warehouse management to reduce wrong dispatches and storage losses

Since February 1995 to March2007

Finolex Industries Growth chart

Assistant Gen. Manager(Production) March2007 Sept.2006

Role &responsibility:

In - charge of S-PVC degassing, drying, bagging and E-PVC operation in charge.

Responsible for overall Operation of Degassing, Centrifuging and drying units (3 lines) of Suspension PVC plant of 800 MT per day plant.

Responsible for Paste PVC overall operations which includes Polymer reaction, its raw material solution preparations, Latex ultra-filtration, size reduction and segregation, drying units (One line).

Responsible for Overall operation of bagging section of 800 MT per day S-PVC and 30MT per day E-PVC.

Responsible for reactor parameters proactive actions for maintaining quality of finished product.in EPVC.

Responsible for safe plant operation

Responsible for ISO 14000 implementation

Sr. Manager 2006-2003

Manager 2003-1997

Dy. Manager(Production) 1997-1995

June-1990 to February 1995.

M/s Indian Organic Chemicals, Khopoli, Dist. Raigad as an Officer (Production

Role &responsibility:

Responsible for shift operation of two Acetaldehyde plants (15 MT per day capacity each) and one Acetic acid plant (50MT per day capacity each) and troubleshooting

Achievements: identified the cause of frequent reaction failure and catalyst loss due to erection error.

May 1981 to June1990

M/s Dharamasi Morarji Chemicals Roha Dist. Raigad as sshift chemist

Role &responsibility:

Responsible for shift operation of Sulfamic acid (30MT/day capacity), Diethyl Sulfate (10MT/day capacity), Methyl ester of Benzene Sulphonic acid (10MT per day capacity, Non-ferric alum (30MT per day) and effluent treatment plant.

Achievements: Contributed in continuous crystallization project and improved raw material efficiencies of plant.

Sept.1979 to May1981

M/s Chemo-Pharma Laboratories Ltd., Kalyan, Dist.Thane as Jr.Chemist

Role &responsibility:

Responsible for shift operation in Naicin Amide and Isoanizide plant (2 MTper day capacity)

Academic Credentials

Passed B.Sc.(Chemistry) from Pune University in April 1978 with 67%marks.

Passed corresponding course of Post Graduate diploma in Production management in Nov.1996 with 75% marks from management promotion institution, Delhi.

Personal Details

Address: Flat no.5, Nrusinh Sarswati Society, opposite kothrud bus stand, kothrud, Pune, Maharashtra, India

Pin code: 411038

Telephone: +918*********

Date of Birth:

Passport: Available validity up aug.2018.

Family: Spouse staying with me. Both daughters are married and settled one in USA and other in PUNE in Maharashtra.

References

1. Mr. H.W.Ochaney– Assistant Vice President, Reliance Industries Ltd. Patalganga e-mail ac015b@r.postjobfree.com

2. Dr. S. V. Bhave – Sr. Vice President, HR & Admin, .Bharat Forge Ltd, Pune. Mob. – 093********

3. Mr.Sanjay Math- Director –Operations, Finolex Industries Limited, Ratnagiri Mob.099********

Declaration

I hereby declare that the above furnished details are true, to the best of my knowledge.

SUHAS RAJOPADHYE

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