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Quality Engineer Plant

Location:
Tuscaloosa, AL
Posted:
June 26, 2017

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Resume:

Mark E. Strayer, CQE

**** ********* *****

Tuscaloosa, Alabama 35405

Cell 205-***-****

ac00og@r.postjobfree.com

Functional Summary:

January, 2017 to May 12, 2017

PPAP completed.

Contract Quality Engineer for Z F Chassis

Created PPAPs for the new front and rear axles to MBUSI.

February 8, 2016 to July 20, 2016

Reason for leaving: due to economic conditions I was placed on layoff. It is a small minority owned company. They supplied BMW so MBUSI had them in to set-up a new plant for them. They had zero quality documentation when I started. All documentation had to be generated according to APQP. Then MBUSI came over and reviewed everything. They approved our audit and PPAPs.

Quality Manager

Astra / CFX Bessemer, AL

Quality Manager for sequencing Tire/Wheel Assemblies to MBUSI in Vance, AL

Sept. 24, 2014 to October 16, 2015

MDX Quality Engineer - contract till PPAP for the Pilot program was submitted to Honda for the Pilot by Donnie Tucker – Sharon Jones had MBUSI

INOAC Interior Systems

Quality Engineer for the MDX Instrument Panel supplied to Honda’s Lincoln, Alabama plant.

March 1 of 2014 to August of 2014 (contract assignment).

Reason for leaving: Honda did not renew the full contract.

MS Companies, Lincoln, AL

Quality Engineer, wrote job instructions, trained job instructions and then audited operators to the procedures at two auto assembly plants. Handled a quality issue in Smyrna, Tennessee and the customer accepted the corrective action; Muscle Shoals, Alabama submitted PPAPs for a company that moved to a new site. This was a fourteen week assignment. The company was CBC INGS America, Inc.

April of 2011 to July 8 of 2013.

Reason for leaving: I was making too much money. I was being paid $86,000 to work as a Supplier Quality Engineer. I was a transferred from Dayton, Ohio where I was a Senior Reliability Engineer and my pay reflected my job before the bankruptcy by GM and Delphi.

Inteva Products, Cottondale, AL

Plant Quality Engineer to improve our plant metrics with our customer. Helped install a new quality system. Successfully implemented and our quality metrics improved. Responsible for all plant gauges and their capability. Utilized 5 Why and 8 Ds.

Feb. of 2007 to April of 2011

Inteva Products, Cottondale, AL

Supplier Quality Engineer to work with our suppliers and customer. Utilized APQP, tracked and logged break points, established boundary samples and kept communication flowing for changes to the product and processes. Utilized 5 Why and 8 Ds.

June of 2006 to Feb. of 2007

Delphi Products, Moraine, OH

H6 auto air conditioning compressor Sr. Reliability Engineer. The compressor was being built for service only and being sent to a warehouse. I was responsible the quality of the product and verifying product identification at the warehouse. I also had to put together a log of GM’s service part numbers for this product to replace compressors in the field for warranty replacement.

Jan. of 2004 to June of 2006

Delphi Products, Moraine, Ohio

Kettering Blvd. Plant Lean Transformation Team under the direction of Kaz Nakada where we did an entire plant before we sent it to Mexico. This was for the CVC compressors. It was a joint venture with Calsonic of Japan. I studied the Calsonic quality system in Utsunomiya-city, Tochigi, Japan. Our APQP was different as the equipment and processes were different.

Feb. of 2003 to Jan. of 2004

Delphi Products, Moraine, Ohio

H6 auto air conditioning compressor Sr. Reliability Engineer for the Kettering Blvd. Plant where the H6 compressor had been transferred to from the old Dryden Road Plant. Validated the manufacturing processes, gauges and final products. Maintained contact with the assembly plants that we supplied product.

H6 auto air conditioning compressor Sr. Reliability Engineer for the Dryden Road Plant. The H6 compressor was the last of the products to leave the Dryden Road Plant. The plant was 2.8 million square feet and had about 4,000 employees at its high point. It produced the H6, R4, V5 compressors, V5 pneumatic control valve and accumulators dehydrators. We produced product for about 22,000 General Motors’ autos and trucks per day. Responsible for the H6 compressor APQP and the customer contact. I had worked on each of the products that we produced in some capacity thru my career.

Nov. of 1997 to Feb. of 2003

Special Assignment: International Quality Manager as we were downsizing I had to transfer our business. Transferred business overseas: Our pneumatic control valve was given to a company in France that would use an electronic control valve that would reduce the warranty in half and supply a lot more capability. I took the product performance data to them outside of Lille, France. The V7 compressor design and processes I validated in a manual build in Moraine, Ohio. The PFMEA process took about two thousand hours from Product Engineering, Manufacturing Engineering, Manufacturing, Repair Operators, Suppliers and Quality. This was a new designed compressor. Once the PFMEA was done, I took it to Daewoo Automotive Components in Daegu, South Korea. I had been there before on our joint venture V5 compressor on quality issues. Our Executive for the Far East, Frank Hoditz, had me stay there for a month to resolve different quality issues.

Once I had to fly to Zurick, Switzerland and take a train to Aarau, Switzerland. I picked up a warranty Opel compressor for a boundary sample of a failed compressor. I took this compressor to Daegu, South Korea and resolved the problem with the help of Product Engineering in Lockport, New York. The design could not be used in the manufacturing process. DAC failed to catch it in their APQP sign-off. A call was placed to Ohio and we had a good design suction shipment expedited in to keep production going. I had to collect lab validations and supply the information to General Motors for the new sourced suppliers. November of 1998 to March of 1999.

April of 1997 to Nov. of 1998

Delphi Products – Moraine, Ohio (July of 1998)

General Motors – Moraine, Ohio (June of 1998)

General Supervisor on Production of the H6 compressor. Focused on Quality, Cost, Delivery and Customer Satisfaction. As we were going thru buy outs for hourly and salaried employees. We needed to train hourly and salaried employees all of the time. As a core member of the plant, that required me to go across all three shifts for months at a time. The greatest number of employees that I had was 230 hourly and 7 salaried employees while I was on third shift (April of 1997 to November of 1998).

General Motors Corporation, Moraine, OH

March of 1995 to June of 1998

Core member of the plant’s ISO/QS/ TS team. My first training was an overview of ISO 9000 in Lockport, NY in December of 1994. Our V5 compressors was going to Opel in 1995 and were going to be required to meet ISO 9000 certification. The company sent me out for ISO 9000, QS 9000, ISO 16949, TS 16949 and ISO 14000 training. We wrote our Quality Manual and procedures. I was trained to be a lead guide for the audits. We would do internal audits and then track compliance before and after the external audits.

April of 1984 to April of 1987.

General Motor’s Harrison Radiator-Dryden Road-Moraine, Ohio

Quality Advisor and Sr. Reliability Engineer for the V5 compressor. Embedded into General Motors J, L and N car Product Development Team and Continuous Improvement Team from 1987 to 1994 based in Lansing, Michigan. We worked on what they wanted out of APQP. Together we improved the AC system each year for warranty. This was done by creating Customer Contact teams and we started tracking warranty issues on a daily basis. The CIT group worked on the system issues (1990 to 1994).

Maintenance Supervisor for plant plumbers and laborers to implement PM on the washes so the machined parts would not reach assembly with chips and machining lubricant. This reduced the number of leakers in assembly which was a division goal and under the direction of Denny Black. (November 1989 to January of 1990).

June of 1985 to November of 1989.

General Motor’s Harrison Radiator-Dryden Road-Moraine, Ohio

Quality Advisor for the V5 compressor. Implemented SPC in the machine lines and final assembly.

Worked on improving gauge capability with our Product Engineers and Manufacturing Engineers. Used blue ink on gauge balls for checking torque and lash before having to use a destructive test in the pockets of the socket plates. Mechanical gauge did not give use the capability that we needed (December of 1988 to November of 1989).

April of 1984 to June of 1985

General Motor’s Harrison Radiator-Dryden Road-Moraine, Ohio

V5 compressor Supervisor started second shift manual build and automatic build.

Jan. of 1981 to April of 1984

Industrial Engineer for the R4 compressor and coordinator of the R4 Compressor Product Team. Implemented the R4 Compressor Inertia Ring. It reduced the noise and vibration for the vehicles that used the compressor. Conducted Time Studies, Delay Studies, Tracked Tooling Life and Line Balancing (February of 1980 to April of 1984).

March 13 of 1978 to Jan. of 1981

General Motor’s Harrison Radiator-Dryden Road-Moraine, Ohio

Quality Control Supervisor and our goal was to change the Production view to building quality in and not let Quality Control sort out poor quality. We reduced about two hundred quality inspectors by putting the responsibility on Production to build the quality in and not produce scrap and reops ( March 1978 to February of 1980).

Education

1984 to 1990 worked on a M.S. in Econometrics (forecasting and simulation) but I ran passed the five year time limit as I had moved across the three shifts. I was short one class and a thesis.

December of 1980 General Motors’ Institute for Industrial Engineering

1971 to 1975 Miami University in Oxford, Ohio a B.S. in Education

Summary of qualifications

ISO/QS Lead Auditor

ISO/TS 16949 Associate Auditor

ISO 14000 Environmental Systems Auditor

Professional Membership

American Society for Quality since April of 1982



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