Construction Manager

R E S U M E

PERSONAL DETAILS:

Name : B. ARUNKUMAR

Position : Construction Engineer/ Supt. -

MECHANICAL&PIPING

QA/QC Engineer/ Manager

Date Of Birth : 30th MAY 1972

Permanent Address : Shobha Nivas.

Pangappara P.O

Trivandrum (Dist.)

Kerala, India.

Pin-695581

Phone : 0091 954-***-****(Home Country- Residence)

Present Contact : +0086-1-316-***-****

E-mail address : ********@*****.***

Martial Status : Married

EDUCATIONAL:

Professional : Bachelor in Mechanical Engineering

Elective

Subjects : Network Technique & Atmospheric

Pollution.

Project Work : Design and Fabrication of Electromagnetic

Pump.

Computer Knowledge : Windows, Mainframe, SAPR/3, MS

Office,

CASP, & M.S. Projects, Primavera etc.

Familiar Standards : Aramco standards, SABIC Standards,

KOC Standards, EIL

Standards, ASME, API 510, 620 &650, BPVC Sec1, VIII, IX etc.

TOTAL WORKING EXPERIENCE : 20 Yrs.

IN INDIA : 8Yrs.

IN ABROAD : 12Yrs.

WORKING FIRMS & NATURE OF WORK DETAILS:

* Working as Piping Superintendent in TECHNIP-Italy, BP Zhuhai PTA3

Project

> Period: May 2013 to Till Date

> Project Site- British Petroleum Zhuhai PTA 3 project, China

Duties & Responsibilities:

> Overall control of Area piping activities ( Total 3000 tons -

450000 INCH DIA piping)

> Check and ensure contactors are following Engineering

procedures, method statements, and Safety procedures.

> Ensure the contactors are progress is in line with planned

progress, if not, take necessary corrective action.

> Follow up for material issuance and ensure that contactor have

enough work front according to the schedule.

> Coordinate with other departments for inference issues.

> Check and approve method statements and procedures submitted by

contactors.

> Attend weekly safety walk through and ensure that contractors

are taking action to close the observation in walk through.

> Ensure that contractors are following the JHA and always

required permits are available in the job site

> Participates in BBS program.

> Check and approve hydro test packages.

> Develop plan for hydro test execution

> Monitor plan Vs actual and take necessary corrective action, if

required.

> Check the field modification issuance.

> Monitor the punch list issued by client and it is getting closed

in timely manner.

* Worked as Piping Superintendent in TECHNIP-Italy, SATORP Project

(Package 5A)

> Period: March 2011 to April 2013

> Project Site- Saudi Aramco- Total Refinery project, Jubail,

Kingdom of Saudi Arabia

Duties & Responsibilities:

> Overall control of Area piping activities ( Total 22,000 tons -

650000 INCH DIA piping)

> Check and ensure contactors are following Engineering

procedures, method statements, and Safety procedures.

> Ensure the contactors are progress is inline with planned

progress, if not, take necessary corrective action.

> Follow up for material issuance and ensure that contactor have

enough work front according to the schedule.

> Coordinate with other departments for inference issues.

> Check and approve method statements and procedures submitted by

contactors.

> Attend weekly safety walk through and ensure that contractors

are taking action to close the observation in walk through.

> Ensure that contractors are following the JHA and always

required permits are available in the job site

> Participates in BBS program.

> Check and approve hydro test packages.

> Develop plan for hydro test execution

> Monitor plan Vs actual and take necessary corrective action, if

required.

> Check the field modification issuance.

> Monitor the punch list issued by client and it is getting closed

in timely manner.

* Worked as QC Manager in TECHNIP-Italy, Yansab Furnace- 8

Reconstruction Project

> Period: September 2010 to January 2011

> Project Site- YANSAB Petro- Chemicals, Yanbu, Kingdom of Saudi

Arabia

Duties & Responsibilities:

> Overall control of QC activities.

> Check and approve method statements, QC plan & ITP's.

> Coordination with various dept for Inspection.

> Ensure contractors are following ITP and job and all QCF are

signed up to date.

> Attend weekly progress meeting with client and contractor and

follow up for QC issues.

> Ensure that corrective actions are taken on time for QC issues,

Surveillance reports or NCR.

> Monitor Welder performance and advice for corrective actions.

> Ensure that all the QC forms are scanned and linked with master

to smooth hand over of QC dossier

> Conduct quality audits and ensure all the contractors are

following the quality requirement on job as well as in

documentation, advice corrective action if required.

> Ensure the proper and efficient functioning of QC dept.

* Worked as OSBL Supt (Mechanical & Piping) in TECHNIP-Italy,

Singapore Neste Bio- Diesel Plant

> Period: August 2009 to July 2010

> Project Site- Neste Bio Diesel Plant, Singapore

Duties & Responsibilities:

> Monitor daily progress of contractor.

> Make site technical instruction for modification in consultation

with Vendor.

> Make sure erection is as per method statement as well as with

all safety precautions.

> Ensure contractors are following ITP and job is done according

to standards and procedures.

> Attend weekly progress meeting with client and contractor and

follow up for issues.

> Follow up materials with Vendor and ensure that materials are

delivered at site on time.

> Review method statements, JSA and procedures.

> Monitor all Mechanical activities in OSBL

> Monitor progress (Planned vs Actual) and advise the contractor

for corrective action.

> Follow up for material and engineering issues.

> Monitor whether contractor is following system wise testing

targets.

> Ensure all the all safety precautions are implemented and proper

house keeping is done on regular basis

* Worked as OSBL In Supt (Mechanical, Piping, Painting & Insulation)

in TECHNIP-Italy, Yanbu, KSA

> Period: April 2008 to July 2009

* Worked as Tank Supervisor in TECHNIP-Italy, Yanbu, KSA

> Project Site: SAUDI NATIONAL PETROCHEMICAL PROJECT (YANSAB)-

Olefins Plant

> Period: January 2007 to March 2008

Duties & Responsibilities:

Duties involves overall supervision of erection of two Cryogenic

tanks (double wall), one refrigerated tank, One propylene sphere,

One nitrogen breather tank, five low pressure tanks, piping, Four

compressors, pumps, vessels, exchangers, fin fan coolers &

structures.

> Monitor daily progress of contractor.

> Make site technical instruction for modification in consultation

with Vendor.

> Carry out dimensional checks.

> Make sure erection is as per method statement as well as with

all safety precautions.

> Ensure contractors are following ITP and job is done according

to standards and procedures.

> Attend weekly progress meeting with client and contractor and

follow up for issues.

> Follow up materials with Vendor and ensure that materials are

delivered at site on time.

> Make schedule for air rising, hydro/ pneumatic testing and

mechanical completion.

> Review method statements, JSA and procedures.

> Monitor all Mechanical activities in OSBL

> Monitor progress (Planned vs Actual) and advise the contractor

for corrective action.

> Follow up for material and engineering issues.

> Monitor whether contractor is following system wise testing

targets.

> Ensure all the all safety precautions are implemented and proper

house keeping is done on regular basis.

* Worked as QA/QC Engineer in Hyundai Heavy Industries Ltd, Kuwait

> Project Site: Crude Export Facility Project KOC, Kuwait

> Period: August 2006 to January 2007

Duties & Responsibilities:

Crude export facility project involves 15 Crude tanks, 4 fire water

tanks, associated piping, 88.5 km pipe line and off shore facility

> Daily QA/QC Inspection with PMC.

> Monitor and approve Subcontractors welder Qualification

> Review and approve subcontractors QCP, ITP, Method Statements.

> Material receiving inspection with PMC.

> Check fit-up, welding, pecking banding, plumb ness and other

items as per ITP.

> Update QC records.

> Monitor/follow up self issued/ PMC issued NCR until it is

closed.

> Coordinate for NDE activities and review report and get it

approved from PMC

> Prepare punch list for piping, pipe line and tanks.

> Witness holiday testing.

> Witness PQR as well as WQT.

> Monitor weld repair rate and implement corrective action to

reduce repair rate

> Review and update QCP& ITP.

> Conduct sub contractor audit.

* WORKED AS QC Manager in TECHNIP-COFLEXIP, RIYADH, KSA

> Period: July 2004 to June 2005.

* WORKED AS QC Inspector& Supervisor (Mech./Piping) in TECHNIP-COFLEXIP,

RIYADH, KSA

> Project Site: SAUDI ARAMCO RIYADH REFINERY- SULFUR RECOVERY

PROJECT

> Period: January 2004 to July 2004.

Duties & Responsibilities:

As QC Manager

> Supervise and monitor Technip, MAC and Hidada QC-team.

> Prepare QCP & ITP

> Review and approve subcontractors QCP and ITP.

> Approve sub contractor QC team.

> Monitor QC-issues and co-ordinate for clearing these with

contractor, Aramco& Vendors.

> Co-ordinate for clearing the Aramco log book entries

> Participate in quality survey, internal audit, Aramco Audit etc.

> Co-ordinate contractor QC& construction for clearing CAR's and

NCR's.

> Spot audit to check contractors are following QCP, ITP, Aramco

standards and other applicable standards.

> Prepare weekly inspection report, review weekly QA/QC reports

and submit to Aramco.

> Monitor weld repair rate and implement corrective action to

reduce repair rate

> Review and update QCP& ITP.

> Monitor hydro test package preparation& clearing

> Monitor and co-ornate for preparation of Inspection Record Book

for Mechanical completion.

> Follow up with PMT& PID for clearing out standing items like

approvals for Inspectors, WPS, JCCs etc.

> Co-ordinate weekly QC meeting with Aramco & contractors.

> Conduct internal QA/QC meeting.

As Mechanical/Piping Supervisor& Inspector

> Supervise installation equipments, which includes pumps,

blowers, exchangers, drums, columns, reaction furnace, waste

heat boiler, thermal oxidizer, tanks, stack etc (Contractor -MAC

Construction Company)

> Supervise site assembly and erection of amine tank, sulfur

loading tanks and sour water tanks. (Contractor- HIDADA)

> Supervise site assembly of Reaction furnace to Waste Heat Boiler

& steam drum including, NDT, PWHT hydro testing (ASME stamped

vessel- section 1& section V111- Contractor- MIS Arabia Ltd.)

> Alignment inspection of all above equipments.

> Witnessing Hydro testing, if any.

> Prepare punch list for equipments /piping .

> Co-ordinate with vendors for missing materials and engineering

issues.

> Follow up whether activities are done according to QCP& ITP

> Co-ordinate with engineering for clarification request from sub-

contractors and site design modification.

> Attend weekly progress meeting with sub contractors.

> Attend weekly QC meeting with ARAMCO.

> Co-ordinate inspection with ARAMCO.

> Worked as QC Manager during Vacation of QC Manager..

* WORKED AS PROJECT ENGINEER (Mech.) in AL-HAMMAM COMPANY, RIYADH, KSA

> Project Site: SAUDI ARAMCO RIYADH REFINERY- COGENERATION PROJECT

> Period: July 2003 to October ' 2003

Duties & Responsibilities:

> Preparations of 56 tie- in packages.

> Prepare Material take off for the 56 ties

> Inspection of received materials

> Bagging and tagging of materials according to the tie-in's

> Identification and tagging of tie-in's according to P & ID

> Preparation of blind list and get it approved from Refinery

Operations

> Preparation of hydro test / service test for the tie-in's

> Preparation of PMCC for 56 ties

> Responsible for over all supervision of mechanical jobs which

includes 56 tie-ins, structural work etc. in shut down

> Coordination of NDT as well as PMI as per the line class

requirement

> Inspection of the tie-in's in terms of materials after the

completion of mechanical jobs

> To witness hydro test if required

> Make and monitor daily schedule for supervisors and foremen.

> Arrange tools, equipments & services for jobs.

* WORKED AS A RELAIBILITY ENGINEER (Ethylene) in SAUDI PETRO CHEMICAL

CO. (SADAF), JUBAIL, KSA.

Period: Oct' 2001 to June' 2003

Duties & Responsibilities

> To make daily schedule for running maintenance activities in

consultation with

Operation. Which includes routine maintenance, preventive

maintenance etc.

> Responsible for making schedule for unit Shutdown.

> Routine inspection of pressure vessels, tanks, safety relief

valves and rotating equipments.

> Supervision and inspection of Ethylene furnace repair, rebuilt

&, revamp, overhauling of pumps, Inspection of other static and

rotating equipments.

> Ordering and follow up materials, to order out side services

like scaffolding, hydro jetting, insulation etc.

> Inspection of materials after receiving along with ETSO

> Coordinating with ETSO, PTSO, SEI, REI for maintenance jobs.

> Do safety walk through and prepare punch list after completion

of major specials, plant change, minor projects etc. along with

field team

> Prepare weld history sheets for major specials, plant change and

projects

> Preparing schedule attainment.

> Responsible for monitoring budget, making explanation statement

for budget over runs

* WORKED AS SR. ENGINEER (PROJECTS- Equip. & Piping) in EIL, FEDO& UB

ENGINEERING LTD.

> Period: May' 1997 to Sept' 2001

> Project Sites: -

> Cochin Refineries Ltd., Kerala, India (LPG Re enhancement

Project)

> Indian Petro Chemical Corp. Ltd., Gujarat, India. (EO-EG Plant).

> Fertilizers and Chemicals Travancore Ltd., Kerala India (900TPD

Ammonia Plant).

> Qatar Petro Chemical Co. Ltd., Qatar.

> Duties & Responsibilities:-

> Perform detail drawing works, and coordinates mechanical,

structural and civil details regarding information and

incorporate to the detailed drawing. Checking and marking

vendor's drawing. Perform materials take-off on isometric piping

details. Updating the drawing as per as built.

> Responsible for preparation of hydro test package, mark test

limit in P & ID, inspect fabrication of spool pieces and pipe

support/guide hangers according the line class as well as

isometrics. Prepare materials take-off, based on the isometric

drawings.

> Supervise and monitor Installation of pipelines and prepare Non-

conformance Report if there is any variation in the fabrication

as well as erection of pipe lines with respect to line class /

isometric drawing.

> Supervise and monitor Installation and alignment of Static and

Rotating equipment that includes pumps columns, drums, tanks and

compressor, reactor etc.

> Supervise and monitor Installation of trays in columns.

> Coordination of NDT as well as PMI as per the line class

requirement

> Prepare weld history sheet according to test packages.

> Prepare before and after hydro/pneumatic test punch list and

ensure all punch listed items are completed accordingly before

mechanical completion

> Preparation of mechanical completion packages

> Witness hydro / pneumatic test

> Inspection of received materials and prepare inspection reports

> IBR certification of materials if required as per Indian Boiler

Code.

> Preparation of material reconciliation statement

> Check and certify as built drawings.

* WORKED AS PROJECT ENGINEER IN FLAVEX AROMATS (INDIA) LTD., INDIA.

> Period: Nov'1993 to May' 1997

> Independently handled detailing, Vendor Development, Procurement

and erection and Commissioning of Extraction Plants (Co2 Based

and solvent based) and its utility like Agro Waste Based Boiler

and Ammonia Absorption Refrigeration System on turnkey basis

Duties & Responsibilities

> Prepare isometric drawings with reference to plan drawing

> Prepare material takeoff as per the isometric

> Order materials as per MTO as well as do the instruction of

materials

> Subcontract finalization of mechanical jobs

> Review and finalize quality plans of subcontractor with Project

Manager

> Ensure subcontractor's performing their jobs as per the

specification as well as quality plans

> Preparation of punch list and ensure that the subcontractor's

performed the punch listed items

> Check and review all the test packages whether it is 100% in all

respects (NDT, PMI, Weld Reports etc.)

> Review all the mechanical completion packages submitted by the

subcontractors

> Check and approve all the as built drawings

B. ARUN KUMAR

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