Engineer Quality

KATHIRAVAN.D

**, *** ******,

Pallavan Nagar,

Avadi, Chennai, Tamil Nadu, India - 600071.

Mobile: 91 - 988-***-****

Email: **************@*****.**.**

Seeking assignments in the area of Industrialization Engineer / Industrial

Engineering (Production Engineering) in a growth oriented organization.

Skills and Experience at present

Michelin India Tamilnadu Tires Pvt Ltd

March'2011 - Present

Engineer in Industrialization Engineering.

V Went for Industrial visit to Thailand to know about tire

manufacturing process for 2 weeks.

V Went to U.S.A for training and on job as Industrialization

engineering for 2 years.

V Know how to industrialize new dimension in the plant.

V Maintain the quality of the dimension which has already been

Industrialized and running in normal production.

V Taken the responsibility for the 15 dimensions and achieved the good

quality results in those dimension.

V Achieved good results in one of the company project by implementing in

normal production and presented to the top management about the

results for the quality improvement.

V Know how to design a product in XAO (CATIA).

Skills and Experience for past

M/S SL Lumax Ltd, Irungattukottai

Since Aug'2006 - March' 2011

Engineer in Industrial Engineering.

V Leading the team for the past 2 years & achieved monthly targets.

V Developing new project scopes.

V Expertise in preparation of Process Mapping, PFMEA, Work Standard and

taking counter measures for all quality issues.

V Extensive experience in making Semi automations, Installation of new

machines, Layout improvement in total plant.

V Expertise in implementing cost saving measures to achieve substantial

reduction in terms of man-days, production cost and raw materials.

V Resourceful at strategizing techniques for maximum utilization of

manpower/machinery.

V Gained exposure to safety procedures, implementation procedures for

reducing accidents and ensuring compliance to safety & statutory

requirements.

V An effective communicator with the ability to handle multiple tasks.

Organizational Experience

Implementing / Introducing the New Line Set Up For New Project.

V Takt time Calculating.

V Previous problem History Details

V Assembly process Setting

V Fixture & Machine Requirement Identifying

V Cycle time with Method study, Motion study & Load chart.

V Line set up with different types of layout in order to eliminate

the varies losses & Operator fatigue.

V Installing semi automation using pneumatics, hydraulics &

motors.

V Manufacturing process flow & Process FMEA interlinking with

Design FMEA.

V Preparing work standard with Does & Don'ts.

V Operator training about the quality standards & Does & Don'ts in

the line.

Productivity & Quality Improvement

V Material flow study.

. Inline material flow.

. Child parts material flow to the line.

V Layout changes to increase productivity & quality.

V On line material flow without stacking.

V Single Pease flow study.

. Cycle time study.

. Motion study.

. Load chart.

. Layout.

V Semi automation.

V Losses & fatigue elimination.

Cost reduction Activity

V Raw material source / grade change.

V Man power reduction using some automation.

V Reducing PPM in house plant.

. Process improvement.

. Quality improvement.

Process Engineering

V Process capability & machine capability study.

V Capacity calculation for total plant.

V Managing production related tasks including planning, control

and trouble shooting

V Supervising the daily activities of the production workforce

using Policy Deployment goals and objectives.

V Optimizing man & machine utilization to achieve pre set

production and delivery targets, in accordance to the weekly

delivery plans.

V Implementing strict measures in operating procedures and

equipment centerlines to optimize resource/capacity utilization.

Significant Achievement

V Handling the team without any senior level person for past 2

years.

V Implemented the new projects for

. Ford - 2 (Festia & Figo).

. Hyundai - 3 + 1 (Getz Prime, i10, i20 + i10 F/L on

progress).

V Assembly line layout change and reduce each line 2 man power and

increase productivity.

V Installed pick & place robot in our molding shop and increased

quality.

V By changing process sequence in paint shop and reduce the PPM

level in paint shop.

V By modifying the jigs & fixtures design and increased the

production quantity.

V Installed the error proof system in the assembly line and

reduced the PPM level in our customer end.

V Installed semi automation line and increase the productivity in

the assembly line.

V Cost saving done up to 350 million by reducing the man power,

raw material source change & PPM level reduction.

IT Skills

Office Automation MS-Office -2003 / 2007

Design Auto Cad 2000 / 2007, XAO

(CATIA)

Browsers IE 7.0, Mozilla Firefox

Education

- B.E. (Mechanical Engineering) from Ranipet College of Engineering,

Ranipet, Tamil Nadu

- University: Anna University.

Date of Birth: 28th November 1984

Languages Known: English & Tamil

My Attitude

I am a sincere, loyal and dedicated individual who has a

great deal of ambition. Although I have extensive experience in the

Automobile industry, I love to learn, and am always up to a challenge. I

get along well with others, while also working efficiently on my own. I am

seeking a position where I can develop and excel while giving my best to an

employer.

Place: Chennai. (India)

Date:

D.KATHIRAVAN

Contact this candidate