Project Plant
Resume:
CURRICULAM VITAE
KUMAR.M
Plant Inspector/Senior welding Inspector Email-
********@*****.***
Objectives:
To pursue a career in a challenging environment that encourages learning
and creativity, provides exposure to new ideas, stimulates personal and
professional growth.
Profile
Results oriented with 12 years hands on experience as Plant Inspector,
Welding Inspector and QA/QC Inspector related to gas plant, refinery and
chemical plant project in the Singapore, Saudi Arabia, Qatar and India.
Have independently handled and successfully completed the projects through
coordinating trades, building positive rapport with team members, Sub-
Contractors, Vendors and Clients.
Educational & Technical qualifications:
. Diploma in Mechanical Engineering - First class
. Certified Senior Welding Inspector - CSWIP 3.2 TWI, UK. (Cert. No.
68526)
. API 510 Pressure vessel Inspector (Cert. No. 40742)
. T- BOSIET(Basic offshore safety Induction & Emergency Training)
. ASNT Level II, RT,UT, MPT & PT
. AMIE (SEC A)
. Diploma in AutoCAD 2000
Computer Skills:
Microsoft Office (MS word, MS Excel,)
Work Experience:
Company : AL MADAR INDUSTRIAL FOR TECHNICAL SERVICE (MIT)
Company : Cristal Yanbu Plant (Saudi Arabia)
Project : Plant Maintenance
Duration : May 2013 TO Till Date
Position : Plant inspector
Work Experience:
Company : Saudi Aramco Lubricating oil company (Luberef)
Project : Plant Shutdown project
Duration : October2012 TO December 2012
Position : Plant inspector
Work Experience:
Company : ZAKUM DEVELOPMWNT COMPANY (ZADCO),
Through Germanischer Lloyds, Abudhabi
Project : Plant Shutdown (Offshore)
Duration : May 2012 TO June 2012
Position : Plant inspector
. Inspection of pressure vessels- Tower column, Reactor and Heat
Exchanger for corrosion, Erosion, cracking, Distortion or Mechanical
Damages.
. Internal Inspection of Equipment - Shell and Dish surface, Tray support
Ring, Trays, Down comers, Seal pan, Baffles, Vortex Breaker, Demister
screen and Associated Hardware's.
. External Inspection of Equipment- Earth cable, Anchor bolts for
loosing/missing, Name plate for corrosion/Damages, Concrete support for
crack/Damage, Gasket seating area for Mechanical damage, Man way Hook,
Davit for Damage.
. Review of Previous and Current Inspection Report and calculate the
Remaining life of Equipment.
. Carried out the corrosion Under Insulation Inspection (CUI) for the
Insulated Equipment and Pipeline.
. Witness of Inspection activities - Marking out, Fit-up, Weld visual,
NDT, Hydro Test of Addition of New nozzles to Existing Quench Tower.
. Witness of Inspection activities - Marking out, Fit-up, Weld visual,
NDT, of Addition of New Internal Attachments to Existing Quench Tower.
Work Experience:
Company : AL-JUBAIL PETRO CHEMICAL COMPANY (KEMYA, SAUDI ARABIA)
Project : QUENCH TOWER MODIFICATION PROJECT (SHUTDOWN)
Duration : Jan 2012 TO Mar 2012
Position : Plant Inspector
Job description:
. Inspection of pressure vessels- Tower column, Reactor and Heat
Exchanger for corrosion, Erosion, cracking, Distortion or Mechanical
Damages.
. Internal Inspection of Equipment - Shell and Dish surface, Tray support
Ring, Trays, Down comers, Seal pan, Baffles, Vortex Breaker, Demister
screen and Associated Hardware's.
. External Inspection of Equipment- Earth cable, Anchor bolts for
loosing/missing, Name plate for corrosion/Damages, Concrete support for
crack/Damage, Gasket seating area for Mechanical damage, Man way Hook,
Davit for Damage.
. Review of Previous and Current Inspection Report and calculate the
Remaining life of Equipment.
. Carried out the corrosion Under Insulation Inspection (CUI) for the
Insulated Equipment and Pipeline.
. Witness of Inspection activities - Marking out, Fit-up, Weld visual,
NDT, Hydro Test of Addition of New nozzles to Existing Quench Tower.
. Witness of Inspection activities - Marking out, Fit-up, Weld visual,
NDT, of Addition of New Internal Attachments to Existing Quench Tower.
Work Experience:
Company : UHDE INDIA PVT LTD (THYSSEN GROUP, GERMAN)
Client : NAGARJUNA OIL CORPORATION LTD (NOCL)
Project : CUDDALORE REFINERY PROJECT (INDIA)
Duration : June 2011 TO Dec 2011
Position : Inspection Engineer
Job description:
. Review the QCP, ITP, Method statement, procedures, WPS, PQR and Welder
qualification certificates.
. Review of MTC, Welding consumable certificates, Drawings, weld plan,
PWHT, Hardness, NDE, Hydro test and welding repair procedure.
. Review of storage tank Drawings, specifications
. Witnessing of PQR, welder qualification and NDT activities.
. Inspection of Incoming material and fabricated structural members.
. Review of cutting plan and inspection of cutting completed plate for
storage tanks.
Work Experience:
Company : TECHNICAS REUNIDAS, SPAIN
Client : SAUDI ARAMCO TOTAL REFINING AND PETROCHEMICAL
COMPANY (SATORP)
Project : JUBAIL EXPORT REFINERY
Contractor : ISGEC, INDIA.
Duration : June 2010 TO April 2011
Position : Third Party Inspector
Job description:
. Review of MTC, Welding consumable certificates, ITP, weld plan, PWHT,
Hardness, NDE, PMI, Hydro test and welding repair procedure.
. Review of WPS and PQR for welding and weld overlay as per ASME SEC IX.
. Inspection of H.P. Hydrosulphur stripper, L.P.H scrubber knockout drum,
Amine Absorber, High pressure Hydro
desulphurization column Recycle Gas Scrubber, HDT Separator, LAGO/HAGO
Stripper, H.P Hydro desulphur separator As per ASME SECV111 DIV. I.
. Monitoring welding and weld overlay activities.
. Inspection of Flanges as per ASME B16.5.
. Random witness of marking, cutting, edge preparation, fetch up and
rolling of shell belts /shirts.
. Fit up inspection of Long seam and cirseam of shell/head including
shell joint, cirseam of nozzle, nozzle to shell/ head (Dimensions,
orientation, straightness, offset, and profile)
. Review of Radiographic film interpretation.
. Final inspection of vessel- dimensions. Ovality, orientation and
elevation of nozzles Man ways. Straightness, internal and external
surface and weld visual inspection.
. Issue of NCR
. Witnessing PWHT- check location of thermocouples, necessary support,
and review of time and temperature chart.
. Witnessing of PT, MT, RT,UT,WFMT, zero point thickness, pneumatic test
of reinforcement pads
. Witnessing of Tensile Test, Impact Test, Hardness Test, Straightness
Test, Bend Test, PMI, Ferrite and Chemical Analysis.
. Witnessing of Hydro test and preparation of final dossier
Company : GAMA QATAR CO W.L.L.
Client : QATAR GAS (Main Contractor: Chiyoda-Technip Join
Venture)
Project : QCS Project
Duration : Dec 2009 TO April 2010
Position : QA/QC Inspector
Job description:
. Review the QCP, ITP, Method statement, procedures, WPS, PQR and Welder
qualification certificates.
. Review of ISO, Spool fabrication drawings, Weld Map, NDE matrix.
. Review of calibration certificates of welding machines, baking and
holding ovens quivers, and inspection Equipments.
. Inspection of Consumables, their package, handling and storage and
Reviewed Batch test results.
. Check the fit up including material grades, color codes, diameter,
schedule, joint configuration, root gap, internal misalignment, length,
alignment, rotation etc.
. Monitoring In-process welding parameters such as ampere, voltage,
travel speed, heat input, weaving, preheat & inter-pass temperature
requirements.
. Inspection of Root for branch welds like sock-o-lets, weld-o-lets etc
and other welds wherever accessible.
. Carried out the visual inspection of welded joints Review daily welding
Reports.
. Witnessing of NDE and also In-process NDE wherever applicable.
. Coordination with client inspectors for inspection,
. Preparation of Test packs(Visual,Hydro,Pnumetic,Service)-transferring
the test limit to isometric drg from master P&ID
. Review of Test packs including Isometric control sheets, NDT, PWHT,
Hardness and PMI Reports.
Company : ERAM CONTRACTING COMPANY, SAUDI ARABIA
Duration : August 2005 TO September 2008
Client : Sabic and Saudi Armco
Position : Welding Inspector/Plant Inspector
Job description:
. Review the approved drawings & scope of work.
. Review of WPS, PQR, welder qualification and JCC cards.
. Verification of material test reports as per client requirements.
. Witnessing Welder Performance Qualification Testing (WPQT).
. Piping fabrication and modification according to isomeric drawing and
specification.
. Prepare the weld map including NDE inspection
. Random monitoring of fit up and dimensional checks for piping works as
per approved isometric drawings.
. Monitoring welding consumable control, welders qualification and
welding activities at fabrication shop and field as per standards which
includes ASME SEC II, Part-A, Part-C. ASME Sec - V, ASME Sec IX, ASME
B31.3 .ASME B31.1, API 1104.
. Check the pipe spool fit up, joint identification and dimensional
inspection.
. Monitoring the welding Activities as per WPS.
. Witnessing of Mechanical tests tensile test, Hardness test, Impact
Toughness test for procedure qualification.
. Visual inspection of weld joints for different materials by different
process (TIG, SMAW)
. Witnessing non-destructive testing for welds which involves M.T, P.T.RT
&U.T.
. Review and interpretation of radiographic films.
. Monitoring positive material identification (PMI) for stainless steels,
alloy steels and copper nickel.
. Preparation of daily fit up reports and welds visual inspection
reports.
. Interpret/review NDT reports and maintain all related file and records.
. Monitoring the Post weld heat treatment of weld joints.
. Punch listing of piping system after completion of fabrication before
blowing/flushing and commissioning of the system.
. Witnessing the Hydro test of pressure vessel and pipelines.
. Coordination with the client/consultants to maintain the quality to
move the project smoothly.
. Preparation of weekly project welds rejection reports.
. Preparation of weekly welder rejection rate report for joint basis and
linear basis.
Company : BACO INDUSTRIES PTE LTD, SINGAPORE
Position : QC Inspector
Duration : December2000 to October2004
Job description:
. Analyzing the structural drawings
. Inspection of incoming materials, raw material, electrode inspection
. Fit up inspection, alignment, dimensions, bevel angel, bevel face, root
face, root gap, surface cleanliness, and tack weld.
. Pre-weld inspection, welding equipment, preheating requirements,
electrode baking, oven, quivers.
. In process weld inspection, setting of current manipulation of
electrode, inter-pass cleaning, inter-pass temp, root run inspection.
. Visual inspection of weld and NDT requirements as per AWS D1.1
structural steel welding.
. Witnessing of Penetrant Testing and Magnetic particle testing
. Dimension inspection, length, breadth, thickness, hole dia, pitch
distance, diagonal
. QA/QC documentation such as verification of mill test certificate,
electrode test certificate, preparation of dimensional report,
preparation of weld visual report.
Personal Data:
Name : M. Kumar
Father Name : S. Mani
Date of Birth : 05-06-1972
Nationality : Indian
Religion : Hindu
country : INDIA
Passport no : G4510897
Date of issue : 10-09-2007
Expiry date : 09-09-2017
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