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Project Qc Inspector

Location:
Kottayam, KL, 689548, India
Salary:
80000
Posted:
June 20, 2013

Contact this candidate

Resume:

RESUME Kurien.p.v

Pazhampalliel malayiel Bethel Bhavan

Pullad post- 689548

Pathanamthitta Dist

Kerala state INDIA

Mobile +918*********, +919*********

Phone +914********* (Land line)

Email ********@*****.***

Email *********@*******.***

Objective:

To work with a well reputed organization in a professional manner to

acquire a better professional exposure in the field of Quality control with

mutual respect & honesty.

Work experience:

Almost 18 + yrs Experience in inspection fields, Performing Procedure

qualification (PQR), Welder qualification test (WQT), Non destructive

testing (NDT), Destructive testing (DT) in Quality control. Fabrication,

Welding & Erection of Onshore & Offshore facilities for power, oil & gas

industries. Experience, which is mainly in QA/QC dept.

Educational Qualification:

Academic qualification : Industrial Training Institute Kerala (India)

Professional qualification : CSWIP (3.1 Welding Inspector Cert # 8367/2)

: CSWIP (3.2 Welding Inspector Cert # 33603/2)

: ASNT Level 2 in (RT, UT, MT, PT & RTFI)

Saudi Aramco approved inspector : Aramco Sap# 70001406

Date of birth : 07-02-1974

Nationality : Indian

Passport number : J-7358982 Issue: 06-July-2011 Expire:05-July-2021

Driving license : Saudi, Qatar (LMV ) & Indian (Heavy)

Safety courses : HUET (Helicopter Underwater Escape Training 10-Dec- 2011) Emergency response plan (Saudi Aramco) Confined space, working at heights & Simops. (JAPAN GAS COMPANY)

Summary of work Experience:

Onshore & Offshore surface / subsurface infrastructures like Storage Tanks, LPG Sphere, Jackets, Piles, Flow lines, Jumpers, Mud mat structures, Bouyancy Tanks, Sliding frames, Manifolds, Buoy & Piping works, Riser tower assembly etc.

Construction of piping for petroleum oil gathering and distribution systems between stations.

Construction of station piping for the dilution, desalting, water separation and degassing of petroleum.

Construction of piping for petroleum oil gathering well head & flow lines at oil field.

Job Responsibilities:

Review & approval of inspection records and method statements for various activities involved in the constructions of petrochemical plant as per project specification & relevant international codes and

standards.

Incoming inspection of various steel materials, consumable's, tool & equipments, with relevant documents like (MTC) material test certificates. If required performing mechanical test & chemical

analysis in order to confirm it as per project specification & relevant international standards.

Coordinating with NDT & DT personal to perform various stage inspections as per approved procedures.

Performing (WQT) Welder qualification tests for various (WPS) welding procedure specifications as per ASME section IX, AWS & API 1104.

Performing welding procedure qualification record (PQR) in case of variation in the essential variable with existing (PQR), as per international standards and additional requirements from the client.

Coordinating with client inspection department at various stages of fabrication activities and getting approval.

Carrying out the welding inspection before, during & after welding operation as per approved inspection test plan (ITP), Relevant Engineering drawing, international codes & standards and project

specifications.

Welding inspection of various piping materials like Duplex, super Duplex, Low temp carbon steel, Carbon steel, Alloy steel, Copper nickel & Internal coated piping using coated sleeve pipe, which

protects the corrosion of weld area.

Evaluation and witnessing of NDT techniques like RT, UT, MT & PT.

Coordinating with NDT personnel and making arrangements to avoid delays to complete the job in time.

Conversant with international codes & standards.

Witnessing the hydrostatic Pressure test, Leak test, Pneumatic test, PMI test (Positive material identification) & Vacuum tests as per project procedures & specification.

Carry out inspection and evaluation of fitness for service of equipments like pumps and motors static equipments like vessels, heater package, flare stack etc with third party and obtaining final

acceptance.

Maintain the latest version of all contract documents, drawing, specification and codes up to date.

Verify Calibration and documentation of measuring instruments, gauges and equipments.

Responsibility includes monitoring performance of NDT inspectors.

Inspection and witnessing of cathodic protection system used in the onshore facilities, which included piping system, pipeline and storage tank etc.

Preparation of test packs individual system wise, which includes material certificates, Welding history records, NDT reports, Equipment & Installation, Alignment report, Cathode protection,

Electrical installation report, Compiling Sub contractor documents, Hydro test reports, Pneumatic test reports,Coating reports etc and submission for approval of the client.

Organization details

#1

CURRENT ORGANIZATION : BUREAU VERITAS

POSITION : CERTIFYING AUTHORITY FOR CLOV DURATION : SEP 2011- FEB 2013

LOCATION : SONAMET YARD LOBITO, ANGOLA

PROJECT : CLOVE SURF (Subsea Umbilical Risers & Flow lines)

CLIENT : TOTAL (FRANCE)

ORGANIZATION : BUREAU VERITAS POSITION : THIRD PARTY INSPECTOR

DURATION : OCT 2010- AUG 2011

LOCATION : LPG BOTTELING PLANT LOBITO, ANGOLA

PROJECT : FABRICATION OF LPG SPHERES

CLIENT : SONANGOL (ANGOLA)

ORGANIZATION : BUREAU VERITAS

POSITION : THIRD PARTY INSPECTOR

DURATION : OCT2009 - SEP 2010

LOCATION : LOBITO ANGOLA

PROJECT : FABRICATION OF STORAGE TANKS(30 & 18M)

CLIENT : ANGOBITUM/SONANGOL (ANGOLA)

ORGANIZATION : BUREAU VERITAS

POSITION : THIRD PARTY INSPECTOR

DURATION : SEP-2008 - JUNE-2009

LOCATION : CAALA - GANDA ANGOLA (AFRICA)

PROJECT : CONSTRUCTION OF 10 STEEL BRIDGES

CLIENT : ODEBRECHT (BRAZIL)

ORGANIZATION : BUREAU VERITAS

POSITION : THIRD PARTY INSPECTOR

DURATION : DEC-2007 - AUG-2008

LOCATION : PORTO AMBOIM ANGOLA (AFRICA)

PROJECT : FABRICATION OF TANKS (12,15,18 & 25M)

CLIENT : SONANGOL LOGISTICS (ANGOLA)

#2

ORGANIZATION : DESCON ENGINEERING LTD

POSITION : QC WELDING

DURATION : DEC 2006 - AUG 2007

LOCATION : RAS LAFFAN INDUSTRIAL CITY

PROJECT : OLEFINS PROJECT (QATAR)

CLIENT : TECHNIP FRANCE.

ORGANIZATION : DESCON ENGINEERING LTD QATAR

POSITION : QC WELDING

PROJECT : DOLPHIN ONSHORE FACILITIES

CLIENT : DOLPHIN ENERGY & JAPAN GAS COMPANY

#3

ORGANIZATION : ACERGY GROUP

POSITION : QA/QC SUPERVISOR

DURATION : MAR 2006 - OCT 2006

LOCATION : LOBITO YARD ANGOLA (AFRICA)

PROJECT : GREATER PLUTONIO SECTOR -18

CLIENT : BRITISH PETROLEUM (BP)

ORGANIZATION : ACERGY GROUP

POSITION : QA/QC SUPERVISOR

PROJECT : BENZALA JACKETS FABRICATIONS

CLIENT : CHEVERON TEXAS (USA)

#4

ORGANIZATION : NASSER AL HAJRI QATAR

POSITION : QA/QC ENGINEER

DURATION : NOV 2004 - JAN 2006

LOCATION : RAS LAFFAN INDUSTRIAL CITY

PROJECT : DOLPHIN ONSHORE

FACILITIES CLIENT : DOLPHIN ENERGY LIMITED (DEL)

ORGANIZATION : NASSER AL HAJRI QATAR

POSITION : QA/QC ENGINEER

LOCATION : RAS LAFFAN INDUSTRIAL CITY

PROJECT : GAS TO LIQUIDS (GTL)

CLIENT : TECHNIP ITALY

#5

ORGANIZATION : MANA AL KHAMSAN

POSITION : MECHANICAL / WELDING INSPECTOR

DURATION : OCT 1997 - JULY 2004

LOCATION : SAUDI ARAMCO FACILITIES Shedgum, Abqaiq, Ras Tanura, Yanbu

PROJECT : ARAMCO

CLIENT : SAUDI ARAMCO

ORGANIZATION : MITSUBISHI HEAVY INDUSTRIES

POSITION : WELDING INSPECTOR

LOCATION : RAS TANURA SAUDI ARABIA

PROJECT : GAZLAN 2ND POWER PLANT PROJECT

CLIENT : SAUDI ELECTRIC COMPANY

ORGANIZATION : SAUDI CEMENT COMPANY

POSITION : WELDING INSPECTOR

LOCATION : AINDAR (SAUDI ARABIA)

PROJECT : CONSTRUCTION OF 40M HEIGHT SPIRAL LADDERS (FOUR NUMBERS)

CLIENT : SAUDI CEMENT COMPANY (SCC)

#6

ORGANIZATION : PUNJ LLOYD LIMITED

POSITION : QC INSPECTOR

DURATION : AUG 1994 - AUG1997

LOCATION : ANDHRA PRADESH (INDIA)

PROJECT : RAVA OIL & NATURAL GAS COMMISSION CLIENT : COMMAND PETROLEUM (SINGAPORE) OIL & NATURAL GAS COMMISSION (INDIA)

ORGANIZATION : PUNJ LLOYD LIMITED

POSITION : QC INSPECTOR

LOCATION : ABU ROAD RAJASTHAN (INDIA)

PROJECT : KANDALA BATINDA PIPELINE (K.B.P.L) CLIENT : STROJ & SKODA EXPORT (EUROPE) & INDIA OIL CORPORATION (I.O.C)

Short term Projects-

ORGANIZATION : BUREAU VERITAS

DURATION : APRIL-MAY 2012

LOCATION : PORTO AMBIOM KWANZA SUL

PROJECT : PQR & WQT FOR PAENAL

CLIENT : PAENAL/ SBM GROUP (ITALY)

ORGANIZATION : BUREAU VERITAS

DURATION : JAN - FEB 2012

LOCATION : SONILS BASE ALGOA YARD LUANDA

PROJECT : PQR FOR PGB CLOV

CLIENT : ALGOA (SOUTH AFRICA)

ORGANIZATION : BUREAU VERITAS

DURATION : SEP- OCT 2011

LOCATION : FRIEDLANDER YARD LUANDA

PROJECT : PQR & WQT (DUPLEX, SUPER DUPLEX) DALIA

CLIENT : FRIEDLANDER (FRANCE)

ORGANIZATION : BUREAU VERITAS

DURATION : APRIL - 2009 - CONTINUE (02 DAY PER WEEK)

LOCATION : ANGOFLEX YARD LOBITO

PROJECT : UMBLICAL MANUFACTURING PROJECT CLIENT : TOTAL (FRANCE)

ORGANIZATION : BUREAU VERITAS DURATION : JAN - 2009 (02 WEEKS)

LOCATION : DUPLEX SHOP SONAMET LOBITO YARD

ROJECT : PQR QUALIFICATION FOR SUPER DUPLEX PIPING

CLIENT : TOTAL (FRANCE)

ORGANIZATION : BUREAU VERITAS

DURATION : AUG 2009 (01 MONTH)

LOCATION : DANDE SPOOL BASE ANGOLA (AFRICA)

PROJECT : FABRICATION OF MUDMAT STRUCTURES

CLIENT : TOTAL & BRITISH PETROLEUM

ORGANIZATION : BUREAU VERITAS

DURATION : SEP - OCT 2009

LOCATION : SOYO PORT

PROJECT : JACKET, DECK, VENT BOOM FABRICATIONS

CLIENT : TOTAL (FRANCE)

ORGANIZATION : BUREAU VERITAS

DURATION : JUNE 2010

LOCATION : DUPLEX SHOP SONAMET LOBITO YARD

PROJECT : PQR QUALIFICATION FOR DUPLEX PIPING

CLIENT : ACERGY

. QC inspector for fabrication and erection of Kandala Batinda Pipeline project in India with Punj

Lloyd for their construction of four pumping stations with 600km cross country pipe lines.

. QC inspector for the construction of RAVA OIL & GAS PROJECT at Andhra Pradesh, which includes heavy structure erection of equipments, piping fabrication for the fire fighting system.

. Worked with Mana Al Khamsan Est, for their various project in Saudi Aramco, Mitsubishi, Saudi electric company, Saudi cement firms as a welding inspector for the fabrication & welding of their various long form & short form contracts.

. QC inspector for the construction of internal security forces project (Al Hathaw) & upgrading of oily water system at UDHAILYAH & UTHAMANIYA gas plant.

. QC inspector for repair and maintenance of pipelines (Pipeline reconditioning project) at Saudi Aramco Abqaiq, Shedgum (Gas plant)area particularly on coated wellhead landing bases and the outer string of casing that are cemented inside and conductor pipes and surface casings.

. QC inspector for oil water treatment system project in Yanbu Crude oil terminal (C.O.T) & Natural gas liquids (N.G.L). This includes installation of Heavy Motors, Pumps, Floating Oil Skimmers, Chemical Dosing Skid, Pipeline Transmitters, Sensors and the complete system to recycle the supply of water used by the NGL and Oil tank farms for the use of green farms & back to sea.

. QC inspector for construction of cylindrical tank, Carbon Steel, Stain less Steel piping, installation of vertical pumps in oil sump pits for oily water sewer system at Ras tanura refinery Saudi Aramco.

. QC inspector for installation of RTR 24" and GRE/GRP 4" - 72" with lamination (butt & wrap) bell & spigot, quick lock & mechanical joints with their heating and hardness testing (Barcol hardness) with their installation with pressure and gravity test to run the system at Uthamaniya Gas plant (Saudi Aramco)

. QC inspector responsible for all incoming material inspection for Mitsubishi heavy industries at Gazlan 2nd power plant. This is an off shore project construction 1km away from the sea, Which includes installation of piping, fire fighting system, fabrication and erection of cylindrical vessel and heavy structure pipe racks and sewer system.

. QC inspector for fabrication & erection of 04 spiral ladders at a height of 40meters for Saudi cement company Aindar.

. Worked with Nasser Al Hajri (Qatar) for their major projects in Gas to liquids (G.T.L) & Dolphin onshore facilities project (D.E.L) at Ras Laffan industrial city as a QA/QC Engr. Engaged in almost all mechanical activities, Welder qualification, Preparing WPS & conducting PQR, Destructive testing and maintaining the inspection records with client & third party coordination.

. QC inspector for fabrication of CS, LTCS, Copper nickel,Duplex and alloy piping for Descon

Engg ltd at dolphin project tank area.

. QC inspector for shut down works of boiler & Turbine in AES Desalination plant (Ras laffan )

with Descon Engineering Ltd.

. QC inspector for fabrication of two Sulphur cylos at Dolphin project with their CS & SS piping works for Descon Engineering Ltd.

. QC Inspector for fabrication of 200000 - inches dia for OLEFIN Project at Ras laffan industrial city (W5 WORK SHOP) with includes CS normal & Heavy wall, Low temp carbon steel, Alloy with their welding & post weld treatment.

. Worked as Third party Inspector for upgrading of terminal in TOPA (Terminal oceanico de Porto amboim project) which includes the fabrication and errection of four tanks of 15 meter dia & four

25meter dia each with their pipe lines works.

. Worked as client Third party Inspector for upgrading of terminal in TOPA (Terminal oceanico de Porto amboim project) for the fabrication and errection of canopys.

. Worked as client Third party Inspector for inspection of all blasting and painting activities of pipelines and tanks for the terminal in TOPA project (Terminal oceanico de Porto amboim project).

. Worked as client Third party Inspector for reviewing and approving the quality documents, ITP, NDT & Welding procedure, Hydrotest, gravity test etc attending client meeting for upgrading of

Terminal in TOPA project (Terminal oceanico de Porto amboim project).

. Worked as Third party Inspector for fabrication & erection of (10) heavy steel bridges on

Caala- Ganda high way for client ODEBRECHT (Brazilian) company.

. Worked as Third party Inspector for Total in Soyo Port (Jacket, Deck, Piping, PWHT & NDT works).

. Worked as Third party Inspector for Angobitum project for their Storage tanks fabrication and piping works.

. Worked as Third party Inspector for the fabrication of LPG Sphere & LPG related piping works for Sonangol LPG filling terminal at Lobito.

. Working as Certifying Authority for the fabrication of static/dynamic, water injection Umbilical's production /manufacturing for subsea operations at Angoflex yard Lobito for Client British

petroleum and Total.

. Working as Certifying Authority in Sonamet yard for the Mechanical activities of CLOV SURF project which includes welding & Fabrication of FLET/ILT, Mudmat structures, sliding frame, Jumpers, Buoyancy

Tanks, Suction piles, Double joints & Pipe in Pipe joints fabrication Umbilical arches, LBL stands, Piping spools, Riser Tower etc in Lobito yard for client Total.

I further certify that the above information provided by me are true & best of my knowledge and skill.

Regards

Kurien.p.v

KURIEN.P.V (SENIOR WELDING INSPECTOR) Updated on MAR 2013 9

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