Engineer Mechanical

MAREK ZAWIERUCHA

****@*******.***

SUMMARY:

. Expertise in the design, prototype fabrication, and

initial production of optical scanners, optical

coherence tomography (OCT), physical vapor deposition

(PVD), gyro, and galvo-encoder scanner equipment.

. Skilled in designing and debugging precision

instruments and tools.

. Experience includes precision tools, model & mold

making, casting, AWS welding code,

machining and grinding processes.

. Experience with materials such as titanium, stainless

steel, and plastic.

. Experience with dimensioning and tolerancing per ANSI

Y 14.5.

. Proficient with 2D and 3D SolidWorks.

. PC skills include Microsoft Word, PowerPoint, and

Excel.

EMPLOYMENT:

2012 - 2013 Dimensional Photonics

International, Inc. Wilmington, MA

Mechanical Designer (SolidWorks)

. Re-designed components for cost reduction.

. Designed fixtures and tools for product assembly.

. Debug BOM documentation. ISO 13485

. Extensive documentation preparation for FDA approval.

. Developed fabrication and machining processes per ASME.

2010 - 2011 American Superconductor

Devens, MA

Mechanical Engineer / Process Engineer (SolidWorks)

. Assist in the design and process improvement of PVD

thin film equipment..

. Design of new tool for superconducting wire

connection.

. Working in analytical lab, analyzed data after each

production run

2007 - 2008 ClearPlas

Leominster, MA

Mechanical Engineer / Process Engineer (SolidWorks)

. Designed tooling and fixtures for PVD equipment.

. Design for manufacturability and support process

(Lean Manufacturing).

. Created and maintained work instructions.

. Debug processes and using DOE (design of experiments)

methodology.

. Responsible for equipment setup and production

oversight.

. Assisted with troubleshooting in manufacturing shop.

. Utilized Microsoft Project and ERP systems.

2006 - 2007 M/A - COM / Tyco Electronics

Lowell, MA

Supplier Quality Engineer

. Interfaced with mechanical and electronics engineers

for the Automotive Sensors

Group which included RF/microwave

component packaging.

. Implemented PPAP Production Part Approval Process

(PPAP).

. Interacted with suppliers at Six Sigma quality level

ISO 9001 / TS16949.

. Provided Root Cause Analysis and applied 8D

corrective action.

1996 - 2005 GSI Lumonics, Incorporated

Billerica, MA

Mechanical Engineer (SolidWorks)

. Designed coil forming fixtures, prototype position

ceramic receiver sensors, and centering tools the

dielectric sensors.

. Redesign components for a medical thermal printer

. Designed rotor insertion tools for VM 2500 and

shipping package for optical scanners.

. Developed stator forming fixture for gyro devices and

coil potting tools.

. Redesigned new coil winding fixtures for the VM

series: two coils with no split, for

efficient production.

. Invented techniques to support coil in the winding

and forming process.

. Major issue resolutions included debugging skew

lamination problems, solving

rotor twist problems,

and correcting epoxy leakage.

EDUCATION: Politechnika Swietokrzyska, Poland

Bachelor of Science in Mechanics

Worcester Polytechnic Institute

Course - Advanced Problem

Solving & Root Cause Analysis.

Course - Design for Manufacturability.

Contact this candidate