John Kostick
Sacramento, California
H: 916-***-**** - C:
***************@*****.***
SUMMARY
QUALIFICATIONS
Plant Manager with a 8-year record of success in Manufacturing Production
and Maintenance with experience increasing Production reducing costs and
improving plant efficiencies.
Lean Six Sigma/Kaizen Certified Safety Professional Mining
Technology
Operations Management MSHA Experience Budgeting &
Training
R/D Experience EPA Experience
Accident Procedures
Experienced Auditor Inspection Procedures
ISO 14001 Environmental
PROFESSIONAL EXPERIENCE
Frank Kemp Masonry and Sheet Metal, Colfax CA 2004-
2013
Cement Brick and Block Manufacturing Facility
Plant Manager 2005 - 2013
Responsible for Manufacturing Production and Maintenance
. Increased company size from 45 employees to 110 employees
. Consistently met or exceeded profit goals for 8 consecutive years.
. Cultivated key accounts worth more then 200,000 annually.
. Coordinated inventory levels with 3 departments resulting in reduced
inventory storage by 40%.
. Increased production by 21% trained workers on efficiencies through
lean manufacturing.
. Versatile and resourceful quickly adapts to new roles responsibilities
and environments.
. Responsible for all safety meetings & training ensuring employees
adhered to safety laws and practices in maintaining compliance with
regulatory agencies. Strong commitment to safety.
. Awarded for on time performance great team builder.
. Designed recycling program for are Brick and Block
. Established price structure with distributors to maintain uniform
pricing,
. Responsible for all P/L
. Hands-On Manager
. Reported to the President of the company.
Maintenance Supervisor - 2004-2005
Responsible for all operational equipment in facility
. Reduced interruption in production schedule and increased the
production of all machines through preventive maintenance.
. Ensure Lock Out Tag Out procedures are functional and in place.
. Made sure all maintenance schedules are applied according to plan.
. Ensure to safety of the facility and equipment reliability.
. Made sure confined space training is conducted.
. Have working knowledge of Cat and Volvo good mechanical comprehension.
. Have hands on knowledge of machinery including Front Loaders Dump
Trucks Excavators Separators Crushers Conveyors Turbines.
. Responsible for all budget and cost control.
Highlights
Page 2
. Generated $12 Million with minimal quality issues double-digit margins
and excellent on time
Delivery.
. Achieved standard cost reduction by generating ideas with supervisor
and plant personal.
. Established benchmark on time delivery rating of 94% up from 84% in
2004 through lean manufacturing practices pull system and visual
management.
. Conducted intensive training for all production personnel who graded
out at 88%.
Tap Plastics - Sacramento, CA 1987 - 2004
Plastic Manufacturing and Distribution Center
Production Supervisor
Supervised Production and Maintenance for 17 employees
. Responsible for monitoring all stages of the manufacturing process
from start to finish.
. Assisted employees with finding proactive solutions in warehouse
setting.
. Have experience in a union setting made employees accountable for
their own actions.
. Developed new and inexperienced QA personal.
. Accomplished in working with individuals of wide diversity in
personalities.
. Effectively communicated with upper management and corporate office on
all details concerning manufacturing and production.
. Experience processing of materials to quality specifications.
. Have experience in chemicals from organic peroxide acetone waxes
resins epoxies have experience with silicone rubber pour foam.
Experience curing plastics.
. Have hands on knowledge with all types of machinery inline filling
machines wrapping machines and labeling machines.
. Sales experience.
EDUCATION
BS Business Management
American River College Sacramento Ca
AA Mechanical Engineering
Sacramento State University Sacramento Ca
AA Electrical Engineering Degree
Sacramento State University Sacramento.Ca
AA Mechanics and Mechanical Aptitude
American Technical Institute Phoenix AZ
CERTIFICATIONS/TRAINING
DOT Hazardous Materials Regulation Course
Good computer skills Word Power Point Excel
SAP System Inventory Management
Good Manufacturing Practices
40Hour Leadership Course
Hazard Trained 2012-0177