Engineer Quality Assurance

RAJESH KM

Mobile: +91-740*******

E-Mail: ***.********@*****.***

Seeking assignments in Project Execution with a reputed organization

preferably in the Automobile industry

Location Preference: Bangalore

Profile Snapshot

. Over 1 year of experience in Project Execution, Quality Assurance, Cost

Control and Process Improvement

. Previously associated with TVS Motor Co. Ltd., Mysore as Graduate

Engineer Trainee (Engineering Department)

. Expertise in swiftly ramping up projects with competent cross-functional

skills and on time execution

. Possess a clear understanding of the industry, technology trends with

distinction of instituting Quality Control techniques to achieve product

excellence at the lowest overall cost

. Pivotal in the establishment of QA/ QC procedures and guidelines for

organization

. Experience in standardizing / improving many systems in the manufacturing

process and regularizing many systems to have sustainable developments

. An effective communicator & team leader with strong analytical, problem

solving & organisational abilities

Organizational Experience

Jan'12- Jan'13 TVS Motor Co. Ltd., Mysore as Graduate Engineer Trainee

(Engineering Department)

Key Result Areas

. Ensured execution of activities / projects within time & budgetary

parameters

. Handled adherence to the various quality measures by maintenance of

appropriate requisite documentation/ records

. Modified, implemented and maintained standards part and process to ensure

sustenance (Operations Standards- SOP & Control Plan)

. Managed the quality implementation as per TMOS

. Reduced NVA and provided feedback to the customers to reduce customer

complaints

. Conducted review and improved unit performance on Productivity and Cost

measures

. Accountable for head count reduction, SMM reduction & rejection / rework

components reduction

. Involved in the periodic audit to achieve quality targets by adhering to

quality systems and procedures

. Implemented improvements and supported delivery achievement

Accomplishments

. Pivotal in managing key projects like:

o Lean manufacturing - VSM done for 6 Low Value Added

Parts

o On-line Vehicle Packing with ABF covers (Resulting in

Men saving=3 ; Cost saving = Rs 1.9L/yr)

o Introduction of Vision System - Poka Yoke for the first

time in TVS Motor Company (Resulting in zero customer

complaints)

o Implemented Kanban system for Powder coated parts of

Apache RTR & Scooty series (Resulting in Zero Line

Stoppers in Machining unit)

o LCA- Low Cost Automation in Powder Coating spray booth

(Paint shop) (Resulting in Men saving = 4 ; Cost saving

= Rs 2.64L/year)

o Implemented Spot touch-up repair for Painted parts of

Apache RTR & Scooty series

o SMM reduction and balancing in Plastic parts stickering

area for Scooty series (Men saving = 2)

o Reduce Cost Loss due to excess paint consumption for

Moped moss green (Cost saving = Rs 20L/year)

. Efficiently implemented and maintained standards part & process to ensure

sustenance

. Participated in several SIT (supervisor improvement team) competitions

. Awarded the best SIT of the quarter

. Associated as the Key member in Green Belt Project which is certified by

ISI(Indian Statistical Institute)

Education

2011 BE (Mechanical) from Dr. Ambedkar Institute of Technology

Bangalore and secured 68.77% marks

Trainings Attended

. Problem Solving Technique through 7 step QC Story Methodology

. Total Productive Maintenance (TPM 8 Pillars)

. QC Tools & DMAIC Tools

. 5S and 3R

. Occupational Health and Safety

IT Skills

. PROE

. CADEM

. Solid Edge

. NISA

Personal Details

Date of Birth: 28th March 1990

Address: No. 457/B, 15th A Cross, Ideal Homes, RR Nagar, Bangalore 560098

Languages Known: English, Hindi, Kannada and Tamil

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