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Quality Engineer

Location:
Mumbai, MH, India
Posted:
June 08, 2013

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Resume:

ARVIND M.SAXENA

Contact Nos.:078********/ 090********/ 081******** ~ E-Mail:

******************@**********.***/ *********@*****.***

Seeking senior level/Middle level assignments in Manufacturing/Quality

Development (QA/QC)/Engineering & Industrial Inspection in Oil & Gas

/Certified QMS Lead Auditor/Engineering Procurement Construction (EPC) in

Refinery & petrochemical projects /Cross country pipeline/Vendor

Development & Assessment with an organization of high repute

PROFILE SUMMARY

. A performance driven professional with 13 years of experience in

Technical Inspection, Vendor Development & Assessment, Quality

Development, 3rd Party/Customer Inspection, Project Quality Management

and Team Management.

. Hands-on-experience in monitoring adherence to quality management

system and conduct compliance check with respect to quality frameworks

document.

. Proficient in discussing with process & engineering department that

operational process parameter to be met as per Bench Mark Target/

Operational Excellence.

. Instrumental in identifying safety needs during operations of the

process and training of the personnel and training on awareness of

safety precautions.

. Pivotal in resource planning for optimising man & machines

utilisation, reducing wastes for enhancing productivity by analysing

Weekly, Monthly & Quarterly reports.

. Effective communicator, negotiator, proactive planner with strong

analytical, problem solving and organizational abilities.

AREAS OF EXPERTISE

Project Quality Management

Vendor Development

Environment Health & Safety

New Product Stabilization

Cost Saving

Auditing & Inspection

Customer Relationship Management

Liaison & Coordination

Team Management

WORK EXPERIENCE

Since Jan'13 with M/s. DOSHION Pvt.Ltd. (EPC Division) Ahmadabad, Gujarat

Dy.General Manager-Corporate Quality Head

Highlights:

. Ensure all construction work meets or exceeds the contract

specifications and standard of excellence of the Joint Venture.

. Act as liaison with customer auditors and assume responsibility for

ensuring corrective actions with customer specifications.

. Ensure ongoing compliance with local, national, and international

standards and legislation.

. Establish and maintain a QA program for monitoring supplier quality,

including audits, controls, and other qualifiers.

. Conduct risk analyses, verification, validation activities, and formal

design reviews, as applicable.

. Collaborate with client-facing QA representatives to ensure full

customer satisfaction with the company's products and services.

. Monitor daily construction activities and materials delivered to the

site.

. Coordinate and schedule field testing and performance QA/QC inspections.

. Perform internal QA audits that are compliant with corporate policies,

practices, and procedures.

. Perform gap analysis between applicable and current ISO standards;

establish and implement a quality plan to bring the company into ISO

compliance.

Jun'10 to Dec'12 M/s. MMTCL, Ahmadabad, Gujarat

Sr. Manager- Technical (Technical In-charge & Dy.Management Representative)

Achievements':

. Stabilize& 1 mm continuous paper production process the application

for 1 mm Paper is crucial application for Automobile industry.

. As per customer requirement developing & controlling of outsourcing &

trading products.

. Coordinate with cross functional department & improving the plant &

product efficiency by the way of Small group activity (SGA),

Suggestion, and Kiazen &CFT Projects.

Oct'07 to Jul'10 with M/s. Reliance Engineering Associates Ltd. (REAL),

Jamnagar

Manager- Quality Management Department (QMD)

Significant Accomplishments:

. Efficiently involved in:

o Contractor & vendor audits and find out the gaps with required

Corrective Action Request (CAR), Observation & Improvements

o Working with SAP Quality Module with user group for different type of

Quality activity like Material Discrepancy Report(MDR), Inspection

Report (IR), Review of Test certificates and upload in SAP, Material

return report/Material receive report & upload Quality decision (QD).

o Equipment & Piping Inspection at vendor manufacturing place as a

Client Representative.

o Different area of Refinery/Petrochemical construction as a Coordinator

of QMD in Marine Tank Farm (MTF), Audit Team & Clean Fuel unit (CFU),

etc.

o Final clearance of IBR piping & equipment review the Test pack and

Coordinate with IBR inspector for IBR approval.

. Played a stellar role in preparing & establishing QA plans, review of

Project's plan as per Site Quality requirement & QCP's, method

statements, weld maps, etc. as per project specific needs.

. Involved as a QMD representative in CMC (Construction Material Centre)

for reconciliation of engineering materials return from refinery sites

and issuing of engineering material to different contractors

. Monitoring PWHT and reviewing charts. Ensuring NDT coverage as per

requirements of specification/codes

. Carried out study of isometric drawing and P&ID for erection & laying

of piping and compiled with Test Pack

. Served as an effective team member for implementation of Contractor

Audit Management Systems (CAMS)

Jun'06 to Sep'07 M/s. Jubilant Organosys Ltd., Gajorala UP

Asst. Manager - QA & Engineering Inspection

Significant Accomplishments:

. Carried out:

o Development & planning Inspection activity in Shutdown jobs & Routine

Job of Engineering and review the Engineering documentation as per

system requirement & fill the gap in Strategic way

o Establishing QEHS Objectives and KPIs for the organization

o Root cause analysis for the Non conformity and take CAPA

o Continuous Process Plant for analysis of Process Capability (Cp& Cpk),

Average Variation & UCL/LCL with Statistical Process Control (SPC).

o Grass root preparations and approvals for regulatory inspections of,

WHO GMP, ISO 9001/2000 and 14000

. Played a stellar role in ensuring compliance of legal and other

requirements related to ISO14001:2004 and OHSAS 18001:1999,

identification of risks & hazards, environmental aspects & evaluation

and review the same

. Essayed a key role in witnessing the Non Destructive & Destructive

Testing as per Specification Requirement for welding job's

. Shouldered the responsibility of making the engineering inspection

budget and implementing cost control in pr manpower planning and

recruitment, engineering inventory control, Value Improvement

Initiatives, MIS, etc.

. Functioned as Internal Auditor of IMS i.e (ISO-9K & 14 K, OSHAS:18K)

PREVIOUS WORK EXPERIENCE

April-2004 to Dec.2004 With Eupec Welspun Pipe Coating Ltd. Bharuch,

Gujarat India

Sr.Engineer (Operation)

Dec.-2004 to June 20'06 with Videocon Industries Ltd. Bharuch Gujarat India

Sr. Engineer (Operation)

April-2003 to March 2004 with M/s. SGS India Ltd., Ahemdabad, Gujarat,

India

Inspection Engineer

August-2000 to March 2003 with M/s. Man Industries Ltd., Pithampur, Indore,

India

QA/ QC Engineer

DOMAIN KNOWLEDGE

. Implementation & continue monitoring of ISO 9001, ISO 14001 & OHSAS

18001 in all area of operation by way of internal audit, training &

awareness and implementation of CAPA.

. Vendor development, inspection & approval for raw material (Zircon,

Alumina & Silica), packing material, Accessories & engineering project

development & Engineering equipment inspection at project stage.

. Thermal Ceramics R & D UK team for Analysis & finalize the Technical

specification for New & existing Product development

. Anchor various employ engagement programme in plant like 5S, Kaizen,

Cross functional team (CFT) &Small group activity (SGA)

. Analyses & implement of corrective & preventive action for customer

complaints and implement action plan to shorten the resolution time as

well as to avoid recurrence

. Continuous improvement of Quality to meet different Customers

requirements as per different International standard (Like

ASTM/DIN/BS) & ensure to meet with global requirement of Thermal

Ceramics UK

. Identification of Risks & Hazards, Environmental aspects & evaluation

and review the same

. Ensuring stringent adherence to quality standards & practices,

identifying gaps & taking corrective actions.

. Facing the audits like IMS, FDA, and customers of MNCs and Indian to

without non compliances.

. Implementing Quality Tools to enhance quality of products and

monitoring adherence to quality systems as per as per Global standars.

Achieving productivity improvements & eliminating non-value added

operations

. Preparation and Review of:

o Apex Manual

o EPRP & Safety Manual

o SOPs

o Lab testing procedures

o Equipment Qualifications protocol and their reports for New and

Existing Equipments (URS, DQ, IQ, OQ & PQ)

CERTIFICATION

2010 ASNT Level II in Ultrasonic testing, Dye Penetrant Testing & Magnetic

Particle Testing.

2012 SIX SIGMA Green Belt Certification.

2012 IRCA Lead Auditor of ISO-9001-2008 (QMS) by M/s.TUV INDIA.

2010 IMS Internal auditor certificate by M/s. IBIS Management Chennai

ACHIVEMENT /TRAINING

. Successfully completed:

o In-house industrial training for SAP Quality &Production module...

o Reliance refinery projects in with in time frame

o 2 days in house training of Mechanical Integrity & Quality Assurance

(MIQA)

o Successfully Completed the Integrated Management System for ISO 9001

-2008,ISO-14001-2004 & OHSAS 18001-2007.

ACADEMIC DETAILS

2000 B.E. (Mechanical) from B.I.T., Durg, Chhattisgarh with 66.5%

1997 Diploma in Mechanical Engineering (Honors) from Govt. Polytechnic

College, Nowgong, MP with 82.8%

IT SKILLS

. Well versed with IBM Mainframes, Java, MS Office (Word/

Excel/PowerPoint),ERP(SAP,MAXIMO&JDE) and Internet Applications

PERSONAL DETAILS

Date of Birth: 2nd September, 1977

Contact Address: C 2 - 204, ISCON Flower, Near Lal Gabi Ashram,

Bopal Guma Road, Ahmedabad - 380058

Languages Known: English, Hindi and Gujarati



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