Quality Assurance Process
Resume:
Mr. Kapade Tushar Madhukar.
Objective Seeking an opportunity to utilize my skills, potential and experience in an Organization that offers professio
growth while being resourceful, innovative and flexible.
B.E (Metallurgy)
Summary
Currently working as Deputy Manager, Supplier Quality Engg.
Carraro India Pvt. Ltd., Pune.
Carrier
An aspiring professional with over seven years of qualitative experience in Supplier Quality, New Product
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Development, Process development & improvements, Metallurgy Operations, Destructive & Non Destructive
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Testing / Inspection of materials, Failure Analysis & Quality Assurance.
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Adept in PPAP & APQP methodology, Process flow diagram, Process FMEA & Control Plan for development of
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components & monitoring complete documentation relating to the various processes & treatments.
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Technical knowledge of developing forging & components commodities.
i One year experience in Powder Metallurgy industry. Know how of powder parameters, testing & inspection of
e powder, sintered component etc.
w Well versed in handling all kinds of Metallurgical Equipments.
An effective communicator with strong problem solving, analytical and organizational abilities.
Professional Carraro India Pvt.Ltd. June 2011 Till date
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x Carraro Group is an international group leading in Power Transmission systems, Drive systems for Agricultural &
Earth moving machinery with production plants in Italy, India, Argentina, China, Germany & US. Carraro Group
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also Italy’s most important tractor manufacturer. Carraro India Pvt. Ltd is plant involved with production of
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transmission systems. The group also has R & D center in pune Carraro Technologies India, devoted to research &
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design of new products.
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Profile Nature of work:
• Perform assessment of potential new suppliers(ODA) identified by the Purchasing Dept.
• Perform process control plan audits of existing and new suppliers (PCPA)
• Define Suppliers with specific improvement plans based on the audit findings & current supplies.
• Take the First part Approval (ISIR) & provide the master & limit sample for new product to supplier.
• To develop Products & Process at supplier end with Correct Preparation of PPAP & Zero defects.
• Use of PPAP & APQP methodology, Process flow diagram, Process FMEA & Control Plan for
development components & monitoring complete documentation relating to the various processes &
treatments.
• Single point contact to supplier and ensure that Customer specific requirements and design parameters ar
correctly ensured and understood by Supplier.
• Knowledge of Supplier Quality & Process Improvements, regularly visiting Suppliers & Problem Solving
at Supplier end with 8D methodology.
• Management of crisis situations at the Supplier site.
• Updating & evaluating the Supplier data for quality evaluation.
• Technical knowledge in forging & component parts commodities.
• Skills set like SPC, PPAP, IMS, ISO 9001, MSA, TS 16949, Quality Tools etc.
Metallurgy:
• Perform Steel Mill Assessment Audits of potential Steel suppliers identified by the Purchasing Dept.
• Perform Metallurgical Process Audits at Suppliers Forging & Heat Treatment facilities & Sub Suppliers.
• Inspection of all Metallurgy Related Parameters for Casting, Forging, H.T. Components of Gears &
Fasteners.
• Evaluation & Validation of Heat Treatment & Metallurgy processes at Supplier end.
• Component Failure Analysis.
Current CTC 8.83 Lakhs Per Annum.
abxn8v@r.postjobfree.com, abxn8v@r.postjobfree.com.
Mobile : +91-992*******.
Professional Experience Bharat Forge Ltd. July’ 2005 – June’ 2011
Bharat Forge Limited (BFL), the flagship company of the USD 2.4 billion Kalyani Group, manufactures
various forged and machined components for the Automotive and Non Automotive sector. BFL is world's
largest forging company.
Profile Nature of work:
• Taking care of Induction Hardening Process & Heat Treatment Operations
Induction Hardening, Tempering, Stress Relieving, Annealing & Normalising.
Quality Assurance
Maintaining the consistency in quality of product by monitoring Quality Systems and the actions
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taken thereof.
Good knowledge of Customer products and Customer process audits.
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Conducting regular quality reviews and audits to ensure compliance with statutory quality systems
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(ISO / TS 16949) and Health and Safety standards.
To support supplier system development audits.
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Ensure implementation & compliance to Heat Treatment standard (CQI – 9) & conduct regular Audits.
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Implementing Quality control system to enhance quality of product & reduce rejection level.
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To give feedback and suggest improvement actions to the concerned areas like manufacturing,
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application engineering, quality etc.
Experience with ISO 9001 quality systems, TQM and procedure development, and with Quality
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analysis tools such as SPC, DOE, FMEA and acceptance sampling.
Knowledge on APQP, PPAP, SPC, 8 D problem solving, DOE..
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Metallurgical Testing and Inspection Activities
Carrying out Metallurgical testing of components viz. Destructive and Non Destructive testing, and to
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keep a track on routine checking activities.
Checking out Material Hardness, Effective case depth, Stress check, Grinding burn test, Micro
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structure, Magnetic Particle inspection.
Technical analysis of the complaints received during the warranty period and Investigating
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Metallurgical Failures and root cause Failure analysis.
Comprehensive analysis of the process defect.
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Product Development & Process Improvement
Develop new product in Co ordination with R&D Department for the design, testing and improvement
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in existing products.
Developing new products and taking appropriate measures to bring value additions in developed
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products.
Analyse the critical parameters of production process in order to propose modification.
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Make proposals for implementation plans.
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Lead technology related projects & introduces new ideas and evaluates the results. Implementing
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KAIZEN, Poka yoke, SMED, Total Productive Maintenance, Total Quality Management, 5 S,
techniques to bring efficiency in operations, improve quality and achieve maximum cost savings and
profitability.
• Analysing business processes and re engineering the same for optimum capacity utilisation,
reducing wastes for enhancing productivity.
Professional Projects “Reduction in rejection of Induction Hardening Process”
This project was undertaken to set up a Quality system in Induction Hardening cell thereby reducing the
scrap percentage from 2.5% to 0.5%. This has resulted in cost savings of Rs.35000 per month.
“Polymer Quenchant Life Improvement”
Through this project work, life of Polymer Quenchant is increased by 20% hence, improving the bath life
and reducing the procurement cost. Cost savings of Rs.4, 80,000 per year achieved.
Examinations % Of marks
Educational Stream University Duration
Passed obtained
Background
Metallurgical
COEP, Pune
B.Engg. Engineering 2005 70.7
University
Metallurgical
G.P.P Pune
D.M.E Engineering 2002 88.07
University
10th (SSC) Pune University 1999 78.26
Sandwich Training GKN Sinter Metals, Pune.
Course World Leaders in Powder Metallurgical Components Manufacturing.
Certified Internal Auditor for IMS 9002 from TUV SUD, South Asia.
Other Education •
Magnetic Particle Inspection, Level – II completed.
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Completed GERMAN Language Level I Course from SIFL, Pune.
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SAP as an end user : Data retrieval, MM, PM.
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IT Skills
Operating System : Windows, XP.
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Personal Skills Diplomatic skills and Public relations.
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Leadership and Team Management.
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Good Communication skills.
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Hobbies Sketching, cooking, trekking, listening music.
Languages known English, Hindi, Marathi, German.
Personal Details
Date of Birth 25th January 1984. Marital Status Unmarried
Permanent Address C/o: Madhukar G. Kapade,
B 16, Keshav Hsg. Complex,
Behind PMC Office, Dhankawadi,
Pune 411043.
Resi Ph No: +91 020 – 24365477.
F 8857712.
Passport No.
Declaration and Signature
I hereby declare that the information in this document is accurate and true to the best of my knowledge.
Signature:
Place: Pune Tushar M. Kapade
Date:
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