Donald J McNab Jr.
P.O.Box ***** Summerville, SC. 29485
636-***-**** Cell
SUMMARY
Motivated Operations/Supplier Program Manager seeking a challenging leadership
position bringing my experience as an Operations Manager with a passion for streamlining
processes and procedures through the use of multidiscipline teams. Hands-on experience in all
aspects of supply chain strategies, assembly operations, as well as quality and delivery
performances. Possess a reputation for solid leadership, effective communication, Lean Concepts
and team-building skills.
EXPERIENCE
Senior Manager of operations Boeing 787 program 4/2011-1/2013
My responsibilities included being in charge of rate readiness ramping up from 2
aircrafts a month to 12 a month, while reducing head count. Also, preparation for mixed
production lines from a 787-8 to a 787-9 including tooling and parts. I was as well in
charge of quality, cost, 6s, scheduling for 47/48 sections, floor grids, door surrounds, and
feeder lines. In charge of factory of the future changes in order to meet even higher rates
and increase production lines.
Boeing Supplier Program Manager Team GKN 6/2009-4/2011
My responsibilities where to coordinate weekly program meetings to track
performance, part status, corrective action plans and contractual issues. Including
managing C-17 Program with the largest statement of work at GKN with over 6 million
dollars a ship set. Also, I supported the Lean Kitting (Kanban) process for Saint Louis,
Long Beach, and Macon on conveyances and pull systems. I worked with GKN
Management to develop strategies for TPS, long-term modernization of machines and
tooling to reduce cost and allow for better performance predictability.
Boeing Supplier Program Manager FCS 11/2008-6/2009
My responsibilities as the lead Systems Integrator for the US Army was to
coordinate with on-site Supplier Managers at the One Team Partners of GDLS and BAE
facilities to monitor, report and improve as necessary technical, quality, cost and
scheduling performance. Provide assistance to OTP’s with the development and
execution of corrective action plans when development or performance issues occur.
Conducted Deep Dive at GDLS with BAE-AS & GS to understand specific LSI metric
and expectations.
Conducting discussions with all levels of OTP personal and management. Led
negotiations with the MGV Enterprise on a surveillance plan for SPI involving
Production, Supplier Management and Quality. Supporting the proposal analysis and
evaluation process to ensure a thorough and objective analysis and best value acquisition.
Led an analysis cost team on the U3 proposal to eliminate several million dollars of
duplication. Developed metrics for OTP’s and Boeing to integrate common high
performing suppliers from industry base to ensure MGV success
Boeing Supplier Program Manager GP 4/2007-11/2008
My responsibilities included managing assigned suppliers in quality, delivery and
cost initiatives, and learn events at Suppliers as well as capacity issues. Improved 5
suppliers 6% in Delivery and 3% in Quality in 2008. Lead 3 lean assessments at suppliers
in 2008.
I was the Lead focal in General Procurement for lean events. 6 internal events completed
in 08 and support GP VSM activities for 9 sites, working towards common systems and
identifying and eliminating waste.
I also established predictive indicators for GP suppliers to track capacity and program
needed support issues for both IDS and BCA. Trained supplier personnel in accessing the
BEST System, understanding of CBO and updating SDF. I managed technical process
and interaction within GP for assigned suppliers, put status reviews in place, scheduled
FAI’s, and answered supplier information request (SIR). Supply chain strategies, where to
place work, make/buy decisions as well as bidders board on work packages and helped
develop bid packages for F-18 Rutter Assembly.
Supplier Program Manager Boeing V22 10/2005-4/2007
I directed sub contract lean activities on the V-22 Program through a documented
12 step Best Practice program in addition to supervising the engineering improvement
process for 9 suppliers ranging from windshields to wire bundles to black boxes to reduce
cost and lead times and reduced supply chain costs and lead times, reduced over
$250,000 and more than 15 weeks of lead-time through lean events. I was the trainer for
Boeing personnel in Value Stream Mapping. Lean modules and Best Practices through
the Boeing AIW Leadership training.
Boeing Assembly Manager 8/1998-10/2005
I managed the daily operation of assembly work for the Forward and AFT
Fuselage of F-15 Program to insure CPI and SPI were used to insure deliveries and cost
targets were met while Supervising 65 employees in 9 departments that had costs of more
than 10 million dollars. I met or exceeded program goals and objectives on F-15
Program by reducing hours and improving on schedule conditions on each ship set. I
successfully reduced job classifications from 4 to 1, which improved efficiency, and
standardized work and eliminated waste through Lean implementation. I developed team
relationships and training techniques to ensure success by improving the operating
effectiveness of the Eagle-09 HPWO team, I Trained new production managers in basic
floor operations through coaching and hands on experience and managed customer
relations domestically with the U.S. Air Force and internationally with The Republic of
Korea.
Boeing Assembly Worker (SMAR) 5/1986-8/1998
I was the lead worker in charge of 18 people and the cost of Forward Fuselage,
daily job assignments, EO changes, drawing updates, and engineering contacts. I was also
elected Union Shop Steward supporting 103 CBU’s, negotiating contract issues,
discipline issues, and supporting Directing Business Representatives.
Education/Training:
• Masters of Business Administration
Lindenwood University, St. Charles, MO 3/2004
• Bachelors of Arts, Business Administration (Magna Cum Laude)
Lindenwood University, St. Charles, MO 12/2002
• Boeing Leadership Center, St. Louis, MO
Transition to Management 12/1998
• Airframe and Power Plant
Embry-Riddle Aeronautical University 8/1984
• Lean Manufacturing Program
University of Kentucky 8/2005
• Supply Chain Management
Saint Louis University, Certificate/License 12/2005
• AIW Leader Certificate (Boeing) 12/2005
• Six Sigma Green Belt
Villanova University 9/2007
• United States Army
Aircraft Weapons System 1982-85