MANOJKANNA.E
Email: kanna_manoj @ yahoo.com ~ Contact No. : +91
Senior Management Professional
< A dynamic professional with over 06 years of experience in Quality
Management System Implementation, Project Management, Production planning
& Supplier development, Manufacturing Excellence & Mechanical
Maintenance.
< Presently working in Unitherm Engineers Ltd., Pune as Head - Quality &
Project Management heading the quality and all lab activities
< Corporate Management Representative for ISO/TS16949
< Lead Auditor for ISO: 9000 QMS & Certified Internal Auditor for ISO/TS:
16949 & OHSAS: 18001.
< Well versed in Defining & Establishing the project plan & executing of
new projects within the specified timeline. Implementing effective
Quality management system & cost saving measures.
< Single window contact for all customer complaints and defect analysis.
< Excellent communication, analytical & interpersonal skills with the
ability to work in a dynamic environment.
ACADEMIA
< M.S. - Manufacturing Management(89%) from Birla Institute of
Technology(BITS), Pilani, Rajasthan in 2010.
< B.E. - Metallurgy(81%) from Government College of Engineering(Anna
University), Salem,Tamilnadu in 2007.
EMPLOYMENT DETAILS
1. Since Dec'12 with Unitherm Engineers Ltd., Pune as Head - Quality &
Project Management
(Unitherm Engineers Ltd. is the leading engineering company in the field of
Industrial furnaces and Heat treatment services in India, since 1993).
Current Assignment: Quality & Project Management (Reporting to: CEO)
A) Quality
< Standardization of business processes
< Heading all metallurgical lab activities
< Implement process for customer quality, process/production quality
< Problem analysis/solution of internal & external quality Issues
< Implement ISO/TS & compliance to customer specific quality systems
requirements
< Compliance to 2nd & 3rd party audits
< Project quality management
< Establish necessary preventive measures
< Develop quality systems procedures & process control to ensure supply of
defect free lots each time
< Ongoing training & awareness of staff in each location
< Establish & maintain lab/testing methodology at all locations
< Implementations of core tools such as FMEA/APQP/PPAP etc.
< Defect analysis & monitoring of rejections notes (external/internal).
Consolidate company-wide, internal/external defects & initiate common
actions wherever applicable
< Liaison with 3rd party certifying agencies
< Identifying training needs for each location
< Participate in technical contract review feasibility discussion,
understand functional requirements in order to develop internal processes
& controls to ensure safe launch & sustenance of quality levels
< Initiate and establish robust internal process, systems audits at each
location. Consolidate audits findings & initiate company-wide actions
< Monthly reports to managements on quality system-related issues
B) Project Management
< New projects developments in terms of designing robust process
< Defining the scope of the given project & deriving the objectives along
with timeline
< Defining the various tasks involve in execution of the project
< Establishing the project plan & time lines/milestones
< Coordinating with various functions & monitoring of the project
< Conflict resolution based on the objectives & seeking support from
management wherever necessary
< Depending on the nature & scope of the project, serve as a "Window
Person" to the customer
< Based on the interaction with the customers, translate direct/implied
requirement into Structure, Systems, Processes, Training needs & CAPEX
needs.
Achievements
< Accredited for successful completion of ISO/TS16949 certification in all
location.
< Awarded as best project for the Successful & on-time development of heat
treatment process for face-drive .
< Awarded Best employee for the year 2012-13
< Act as a single window channel for solving customer complaints.
< Prepared a Quality manual for CQI9 audit and SOPs for heat treatment
process.
< Effective implementation of KAIZENS in heat treatment shop.
2. From July'07 to Nov'12 with Lucas TVS Ltd., Chennai as Assistant
Manager - Metallurgy. (Lucas-TVS is the leader in Auto electricals in
India today with 50 years of experience in design and manufacturing.
Lucas-TVS is a TS16949 and OHSAS 18001 certified company and also
bagged the Deming application prize from the JUSE).
Job Profile: PED & Quality Management (Reporting to: GM)
< Planning, Scheduling & Validation of all production process.
< Perform continuous monitoring of special project process.
< Performing supplier audit
< Successful implementation of Quality Management System by Training &
Facilitation of management tools like Quality Circle, FMEA, 5'S', Poka
yoke, SPC.
< Core team member in Implementation, Documentation and Auditing of
Integrated Management System (ISO 9001:2008, ISO TS 16949, ISO 14001:2004
& OHSAS 18001:2007)
< Formulate manufacturing process prior to bulk production.
< Training and Facilitation of tools like HIRA, Process FMEA, Corrective
and Preventive Action.
< Documentation & Analyzing manufacturing module rejections.
< Coordination with external consultants for Implementation of TQM, TPM,
5'S' & IMS.
< Preparing & maintaining maintenance related reports as per TPM.
< Planning and implementing predictive / preventive / shutdown maintenance
schedule for machinery so as to increase machine up time / equipment
reliability.
< Undertaking regular inspection to prevent accidents and adhering to
safety norms.
< Responsible for erection & commissioning of Sealed Quench Furnace, Rotary
Retort Furnace & Shot Blasting Machine.
< Ensuring that the subordinates are motivated and ensuring that they have
adequate opportunities for skill enhancements through on the job training
and job rotation.
Achievements
< Awarded best project of the year 2008 for the introduction of
"Peristaltic pump in Gas Carburising Furnace" to reduce the rejection.
< Awarded best project of the year 2009 for the introduction of "Automatic
Exo-gas generator in Annealing plant" to improve the productivity and the
reliability of the furnace.
< Awarded Best employee for the year 2009-10 for the "Process innovation in
newly commissioned Sealed Quench Furnace and Rotary Retort Furnace".
< Awarded best project of the year 2011 for the modification of "jigs and
fixtures used in Sealed Quench Furnace" to improve the productivity and
to enrich the operator working ergonomics.
< Awarded best Cross Functional Team for the successful completion for the
development of heat treatment process for 6.5kw starter.
< Trained more than 100 employees in Basics of heat treatment, FMEA & 5
'S'.
< Successfully implemented Manufacturing Excellence tools like QC, FMEA & 5
'S' in newly commissioned Sealed Quench Furnace.
< Effective first time implementation of KANBAN in heat treatment shop.
< Conducted IMS documentation audit of HIRA, Process FMEA & Process
Approach.
TRAININGS ATTENDED
< Lead auditor for ISO 9000:2008 Quality Management Systems
< Internal auditor for ISO/TS 16949 & OHSAS 18001.
< Intra Departmental Courses (JQM SERIES) for 1 month.
< Heat treatment process in metal working.
< Operation & maintenance of heat treatment furnaces.
< Basics of DOE
< Inspection and calibration of Metallographic lab equipment.
IT SKILLS
< Well versed in C, C++, AutoCAD 2002, MS Project and MS Office Tool.
PERSONAL DOSSIER
Present Address : Flat No.501, BLDG-A3, Manish garden society, S.No.109-
110,
Opp. to Magar stadium, Pimpri, Pune-411018, Maharashtra.
Permanent Address : 195, Imayam colony, Annanagar west extn.,
Chennai-101. Tamilnadu.
Date of Birth : 29th June 1986
Languages known : English, Tamil, Hindi & Kannada
Marital Status : Married
Passport Number : H1590481 -- 14/11/2018
Place :
Date :
(E.Manojkanna)