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Project Management

Location:
Pune, MH, India
Posted:
May 30, 2013

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Resume:

MANOJKANNA.E

Email: kanna_manoj @ yahoo.com ~ Contact No. : +91

900-***-****/830-***-****

Senior Management Professional

< A dynamic professional with over 06 years of experience in Quality

Management System Implementation, Project Management, Production planning

& Supplier development, Manufacturing Excellence & Mechanical

Maintenance.

< Presently working in Unitherm Engineers Ltd., Pune as Head - Quality &

Project Management heading the quality and all lab activities

< Corporate Management Representative for ISO/TS16949

< Lead Auditor for ISO: 9000 QMS & Certified Internal Auditor for ISO/TS:

16949 & OHSAS: 18001.

< Well versed in Defining & Establishing the project plan & executing of

new projects within the specified timeline. Implementing effective

Quality management system & cost saving measures.

< Single window contact for all customer complaints and defect analysis.

< Excellent communication, analytical & interpersonal skills with the

ability to work in a dynamic environment.

ACADEMIA

< M.S. - Manufacturing Management(89%) from Birla Institute of

Technology(BITS), Pilani, Rajasthan in 2010.

< B.E. - Metallurgy(81%) from Government College of Engineering(Anna

University), Salem,Tamilnadu in 2007.

EMPLOYMENT DETAILS

1. Since Dec'12 with Unitherm Engineers Ltd., Pune as Head - Quality &

Project Management

(Unitherm Engineers Ltd. is the leading engineering company in the field of

Industrial furnaces and Heat treatment services in India, since 1993).

Current Assignment: Quality & Project Management (Reporting to: CEO)

A) Quality

< Standardization of business processes

< Heading all metallurgical lab activities

< Implement process for customer quality, process/production quality

< Problem analysis/solution of internal & external quality Issues

< Implement ISO/TS & compliance to customer specific quality systems

requirements

< Compliance to 2nd & 3rd party audits

< Project quality management

< Establish necessary preventive measures

< Develop quality systems procedures & process control to ensure supply of

defect free lots each time

< Ongoing training & awareness of staff in each location

< Establish & maintain lab/testing methodology at all locations

< Implementations of core tools such as FMEA/APQP/PPAP etc.

< Defect analysis & monitoring of rejections notes (external/internal).

Consolidate company-wide, internal/external defects & initiate common

actions wherever applicable

< Liaison with 3rd party certifying agencies

< Identifying training needs for each location

< Participate in technical contract review feasibility discussion,

understand functional requirements in order to develop internal processes

& controls to ensure safe launch & sustenance of quality levels

< Initiate and establish robust internal process, systems audits at each

location. Consolidate audits findings & initiate company-wide actions

< Monthly reports to managements on quality system-related issues

B) Project Management

< New projects developments in terms of designing robust process

< Defining the scope of the given project & deriving the objectives along

with timeline

< Defining the various tasks involve in execution of the project

< Establishing the project plan & time lines/milestones

< Coordinating with various functions & monitoring of the project

< Conflict resolution based on the objectives & seeking support from

management wherever necessary

< Depending on the nature & scope of the project, serve as a "Window

Person" to the customer

< Based on the interaction with the customers, translate direct/implied

requirement into Structure, Systems, Processes, Training needs & CAPEX

needs.

Achievements

< Accredited for successful completion of ISO/TS16949 certification in all

location.

< Awarded as best project for the Successful & on-time development of heat

treatment process for face-drive .

< Awarded Best employee for the year 2012-13

< Act as a single window channel for solving customer complaints.

< Prepared a Quality manual for CQI9 audit and SOPs for heat treatment

process.

< Effective implementation of KAIZENS in heat treatment shop.

2. From July'07 to Nov'12 with Lucas TVS Ltd., Chennai as Assistant

Manager - Metallurgy. (Lucas-TVS is the leader in Auto electricals in

India today with 50 years of experience in design and manufacturing.

Lucas-TVS is a TS16949 and OHSAS 18001 certified company and also

bagged the Deming application prize from the JUSE).

Job Profile: PED & Quality Management (Reporting to: GM)

< Planning, Scheduling & Validation of all production process.

< Perform continuous monitoring of special project process.

< Performing supplier audit

< Successful implementation of Quality Management System by Training &

Facilitation of management tools like Quality Circle, FMEA, 5'S', Poka

yoke, SPC.

< Core team member in Implementation, Documentation and Auditing of

Integrated Management System (ISO 9001:2008, ISO TS 16949, ISO 14001:2004

& OHSAS 18001:2007)

< Formulate manufacturing process prior to bulk production.

< Training and Facilitation of tools like HIRA, Process FMEA, Corrective

and Preventive Action.

< Documentation & Analyzing manufacturing module rejections.

< Coordination with external consultants for Implementation of TQM, TPM,

5'S' & IMS.

< Preparing & maintaining maintenance related reports as per TPM.

< Planning and implementing predictive / preventive / shutdown maintenance

schedule for machinery so as to increase machine up time / equipment

reliability.

< Undertaking regular inspection to prevent accidents and adhering to

safety norms.

< Responsible for erection & commissioning of Sealed Quench Furnace, Rotary

Retort Furnace & Shot Blasting Machine.

< Ensuring that the subordinates are motivated and ensuring that they have

adequate opportunities for skill enhancements through on the job training

and job rotation.

Achievements

< Awarded best project of the year 2008 for the introduction of

"Peristaltic pump in Gas Carburising Furnace" to reduce the rejection.

< Awarded best project of the year 2009 for the introduction of "Automatic

Exo-gas generator in Annealing plant" to improve the productivity and the

reliability of the furnace.

< Awarded Best employee for the year 2009-10 for the "Process innovation in

newly commissioned Sealed Quench Furnace and Rotary Retort Furnace".

< Awarded best project of the year 2011 for the modification of "jigs and

fixtures used in Sealed Quench Furnace" to improve the productivity and

to enrich the operator working ergonomics.

< Awarded best Cross Functional Team for the successful completion for the

development of heat treatment process for 6.5kw starter.

< Trained more than 100 employees in Basics of heat treatment, FMEA & 5

'S'.

< Successfully implemented Manufacturing Excellence tools like QC, FMEA & 5

'S' in newly commissioned Sealed Quench Furnace.

< Effective first time implementation of KANBAN in heat treatment shop.

< Conducted IMS documentation audit of HIRA, Process FMEA & Process

Approach.

TRAININGS ATTENDED

< Lead auditor for ISO 9000:2008 Quality Management Systems

< Internal auditor for ISO/TS 16949 & OHSAS 18001.

< Intra Departmental Courses (JQM SERIES) for 1 month.

< Heat treatment process in metal working.

< Operation & maintenance of heat treatment furnaces.

< Basics of DOE

< Inspection and calibration of Metallographic lab equipment.

IT SKILLS

< Well versed in C, C++, AutoCAD 2002, MS Project and MS Office Tool.

PERSONAL DOSSIER

Present Address : Flat No.501, BLDG-A3, Manish garden society, S.No.109-

110,

Opp. to Magar stadium, Pimpri, Pune-411018, Maharashtra.

Permanent Address : 195, Imayam colony, Annanagar west extn.,

Chennai-101. Tamilnadu.

Date of Birth : 29th June 1986

Languages known : English, Tamil, Hindi & Kannada

Marital Status : Married

Passport Number : H1590481 -- 14/11/2018

Place :

Date :

(E.Manojkanna)



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