Project Manager Quality Control
Resume:
Jeffrey Casper
Objective
To continue to gain experience in manufacturing, management and engineering. To
Fair Haven, Michigan 48023
586-***-**** work for a company that creates and follows standards and uses a continuously
*************@*****.***
improving system that is organized and effective for successful business growth.
Work Experience
CAD Dept./Laser Programmer
4/2011 - Present, Prototech Laser Inc., Chesterfield, MI
• Responsible for all 3-axis and 5-axis laser CAD data and programming.
Unbending formed data with Catia V5 and VariCAD, 3-axis programming with Amada
Metalsoft and 5-axis CAD work and programming with TEBIS. CAD work in TEBIS for
fixture design including importing DE-STA-CO clamps from supplier web site and
putting in purchase requests for the clamps used in the design. Design 2-way and 4-
way pin and net blocks for fixtures to match customer specs for prescribed net areas
on hydroformed parts. Create manufacturing drawings for brake press operations and
welding. Calculating material requirements and assisting with process engineering as
needed. Create plots for operator set-up. Update information in MRP system (E2).
Blank development coordinated with quality control department, frequent customer
liaison when questions arise about prints and data. Full backup project manager when
project managers are on vacation. Six new customers have been brought to the
organization from former colleague connections over the last year with gross sales
totaling approximately $240,000.
Process Engineer
1/2010 – 4/2011, Burtek Inc., Chesterfield, MI
• Assist Process Engineering Dept. with water jet and other internal and outside
source cutting process development. Review sub-assembly and final assembly
prints at Cross-Functional Drawing Review meetings and adjust water jet cutting
content based on assembly dimensioning, interference, tolerance stack up and
‘Fit, Form and Function’. Continuing to program for water jet cutting machines
while learning Process Engineering position. Developing improvements for
water jet cutting processes by communicating and working with Production
Control, Materials Dept. and Engineering. Editing work orders by correcting errors and
implementing improved processing procedures aimed at making a quality product on time
at a desirable cost.
Water Jet Programmer
3/2009 – 1/2010 Burtek Inc., Chesterfield, MI
• Create programs for 2 Flow waterjet cutting machines.
Materials include: steel, aluminum, rubber, wood, galvanized steel and various plastics.
Attends Cross-Functional Drawing Review meetings to add input on process engineering
for future work involving waterjet cutting. Maintains logs for programming information,
work order status and completed work orders. Checking material stock for availability,
prioritizing work schedule, performing process engineering work as needed.
Laser Programmer/Operator
3/2008 – 3/2009 Selective Industries Inc., Marine City, MI
• Draw, program and run 3 axis laser (1500w Mazak). Draw, program and run
Hitachi wire EDM (Fanuc control). Set up and run press brake (Piranha name
brand). Set up and run production operation on 2 Fadal CNC mills. Some
quoting on laser work. Drawing was done in AutoCAD. Laser programming was
done with Metalsoft.
Laser Operator
9/2007 - 3/2008 Prototech Laser, Clinton Twp., MI
• Operate two 4000 watt 3-axis Trumpf laser cutting machines. Responsible for
dimensional and cut quality on all parts. Responsible for all material handling
and documentation. Responsible for preparing machines for 'lights-out' running
at the end of each shift.
2nd Shift Supervisor
8/2006 - 9/2007 Prototech Laser, Clinton Twp., MI
• Required to oversee the work performed by 3-7 machine operators and general
laborers in the plant. Trouble-shoot machinery when it malfunctions, continuous
improvement in efficiency especially with new production jobs. Coach
employees to be responsible, productive and take pride in what they do. Some
drawing in AutoCAD and programming with Metalsoft as needed.
Laser programmer/operator
2/2004 - 8/2006 Sequoia Tool, Clinton Twp., Michigan
• Responsible for all 3 axis laser work. Most work was the development of blanks
for deep extrusions and innovative 2-piece and 3-piece kirksite die operations.
Drawing with AutoCAD, programming with Metalsoft and running 3-axis Mazak
laser. Reverse engineering blank template designs from press room using laser
diode on a Mazak Space Gear 5-axis laser machine.
Laser programmer/operator
2/2002 - 2/2004 Thermo-Vac, Oxford, MI
• Program and operate 3-axis, 2000 watt Mazak laser machine. Cut steel up to .
625 inch thick and ceramic up to .25 inch thick. Also cut tungsten, kevlar, rubber,
and other materials. Supplied a total of five other departments with parts for
production. Drawing in AutoCAD, programmed with MasterCAM and Metalsoft.
Clean up drawings for laser programming and hand edit G-code from
MasterCAM so that Mazak 3-axis laser would run MasterCAM’s default post-
processor for milling. Kept logs and lists for material on site (raw sheet stock
and drops), drawing files and programs. Performed regular maintenance for the
machine including oil changes, focus lens cleaning, and oil/vacuum pump filter
changes. Was trained to program and operate 2 CNC Mills (drill and c-sink
only). Wrote internal audits for ISO, and performed ISO internal audits.
Laser Programmer/Operator
8/1998 - 2/2002 PTM Corp., Fair Haven, MI
• Programmed and operated 2 1000watt, 3-axis Mazak laser machines. Used
Metalsoft, CadCAM, and AutoCAD for drawing and Metalsoft for programming.
Cut stainless, mild, and galvanized steels up to 1/4" thick. Cut some misc.
materials such as blue tempered steel, gage steel, plastic, cobalt alloy,
aluminum, and Formica. Calculated piece prices and sent quotes to customers
via e-mail and fax. Ordered material based on sheet nestings using Metalsoft
based on the size sheets available from steel suppliers while on the phone with
them. Communicated with many customers on a daily basis. Was the
company’s primary internal auditor for QS9000 during 2 years of conducting
audits. Was given responsibility to head up ISO 14001 Environmental Program
which included preparing and performing presentations. Was responsible for
running FANUC Robocut Wire EDM machines over night while running lasers.
Quality Control Inspector
3/1997 - 11/1998 PTM Corp., Fair Haven, Michigan
• Checking production stamping parts. Most of the parts were small clips and
brackets that were heat treated and/or coated. Used calipers, micrometers,
comparators, and feeler gages. Limited experience operating CMM machine.
Performed full part inspection on jobs being set up in floor slide machines to get
the jobs ‘good to run’ for production then doing hourly checks. Communicated
with machine operators to make sure they were performing inspections and
checking the last part of each bin including labeling bin tags with heat numbers
etc. Collected data for SPC inspection spreadsheets.
• Gained significant experience in shipping/receiving while performing duties as
Quality Control Inspector. Included responsibilities; checking in coil stock, using
the Kan Ban system, transferring bin tag info. to shipping books, matching
shippers with bin numbers, doing final audit part checks and various related
tasks. During this time became acting Plant Manager on night shift. Issued tools
and supplies, trained part sorting personnel and repaired rivet machines when
they broke.
Education
10/1995 - 2/1996 St. Clair County Community College, Port Huron, Michigan
• Some College Coursework Completed
• Classes completed: Descriptive Geometry, Fundamentals of Drafting, and Intro.
to AutoCAD.
• Need to complete 3 more classes at University of Phoenix to receive associates
degree in Business.
Skills
Skill Name Skill Level Last Used/Experience
• Nightshift Plant Supervisor Beginner 2007/2 yrs.
References
Reference Name Phone/e-mail
Company
• Ed Primeau *********@*****.***
• Mike Osterman 810-***-**** Selective Industries
• Dave Mayle ******@*****************.*** Burtek Enterprises
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