Training Mechanical Engineer

MOHAMMAD AKRAM

Flat No. G-*, Abhi & Ashu Residency, Near Pranaam Hospital, Madinaguda,

Miyapur, Hyderabad– 500050, Andhra Pradesh (India)

Contact No: +918*********; Email: *********@*****.***; DOB: 29/07/1984

MANUFACTURING / TRAINING PROFESSIONAL

Offering 7 years of experience across the FMCG & Pharmaceutical industry

PROFILE

An articulate mechanical engineer with vast exposure across Manufacturing / Production,

Maintenance & Training. Currently working with Dr. Reddy’s Laboratories Ltd as Assistant

Manager.

Hold credentials of achieving professional excellence in monitoring production operations,

process rationalization, manufacturing flow harmonization, and bottleneck & defect identification

for improving operational efficiency.

Having exposure across tablet manufacturing & tablet compression machine like GEA – Courtoy,

Sejong, Manesty, Killian, Legacy, Korsh plus well exposed to compression machine installation,

validation, product parameters setting with supplier.

Demonstrated ability to manage human, financial and material resources towards the

achievement of stated objectives, to plan and manage work programmes and to lead, motivate

and provide effective guidance to a team of professionals and support staff.

Proactive professional with keen technical research and business acumen coupled with

demonstrated capability to apply academic knowledge to achieve desired results/targets within

shrinking deadlines.

Possess good supervision and leadership skills with the ability to exercise effective operational

control on the team. Trouble-shooting & analytical skills, ability to grasp, analyze situations &

implement solutions, wherever necessary.

Core Competencies

Production Planning Manpower Planning Quality Operations Liaison/Coordination Strategic

Planning Team Management Strong Interpersonal Skills Effective Communication Safety

Procedures Equipment Handling Maintenance Training Manpower

EDUCATIONAL DEVELOPMENT

Bachelor Of Technology (Mechanical Engg.) 2006 with 75%

Punjab Technical University

Senior School Certificate Examination (XII) 2002 with 73%

C.B.S.E Board

Secondary School Examination (X) 2000 with 81%

C.B.S.E. Board

PROFESSIONAL EXPERIENCE

DR. REDDY’S LABORATORIES LTD Jun 2009-Till Date

Assistant Manager (Formulations Technical Operations)

Spearheading efforts across projects related to production excellence like reducing cleaning time

of tablet compression machine plus active participation in the US FDA Audit.

Accountable for smooth operation of the tablet compression machines with quality, productivity,

consistency and improvement.

Responsible for reviewing the documents generated during execution of production activity such

as batch production record and validation protocols.

Accountable for initiating and review the written procedures such as SOP’s, operating

instruction, cleaning procedures.

Providing support to the Sr. Executives in day to day activities and trouble shooting.

Maintaining a close coordination with other departments with respect to day to day activities and

trouble shooting.

Spearheading efforts across production planning control, thereby ensuring strict adherence to the

time schedule, quality standards and total productivity maintenance whilst achieving pre-set

production targets through efficient manpower planning.

Efficiently implementing planned & preventive maintenance schedules to maximize operational

life of plant, equipments and premises to ensure flawless operations while ensuring adherence to

cGMP and Safety norms.

Preparation of training modules and then imparting the training to the production personnel.

Identifying and implementing best practices across sites by training the production manpower.

Continuous improvement in the training modules as per the user requirement and also

completing the training as per the calendar.

Responsible of the OJT (On the Job Training) through a structured & exhaustive training schedule

for the new recruits (Manufacturing department) which further help to complete the training

within timelines.

Supporting SBPS (Skill Based Progression System) initiative across Dr. Reddy’s for the upskilling

& multiskilling of the manpower.

PREVIOUS WORK ASSIGNMENTS

ITC LTD- FOODS DIVISION Apr 2007 - Jun 2009

Manufacturing Executive

Acknowledged as a important part of team for setting up the plant in Ahmedabad for toffee

having the brand name ‘Cofitino’ & ‘Toffichoo’ and then handling its operations.

Taking care of shift management and deliver of production, quality and hygiene & ensured

adherence to all quality norms as per PFA norms.

Dealt with Food Safety and Hygiene, Material Utilization, Reducing wrapper wastages, Reducing

flavor wastages, Reducing count and weight overfilling plus Maintained FIFO for all RM/PM/FG

and Rework.

Accountable for Improving machine efficiency by controlling repetitive breakdowns and through

proper maintenance & Ensuring timely connectivity of all raw materials and dispatch of finished

goods.

Experience gained includes exposure to packing machineries like twist wrap, pillow packing and

FFS (Form Fill Seal).

Adept at Achieving high production targets with absolute zero defects by identifying bottleneck

of each section.

Taken Overall responsibility of all process equipments and utilities Ensuring % wastage level of

all RM/PM within their permissible range plus managed Consistent product quality improvement

trials with a note on Reducing plant operating cost.

Initiated for Increase of the OEE of the plant.

HINDUSTAN UNILEVER LIMITED Aug 2006 - Apr 2007

Graduate Apprentice Trainee (Powder, Detergent Bar & Vim)

Spearheaded efforts across maintenance of FFS packing machines, Material handling equipments

(Belt & Screw Conveyors, Vibrofeeders, Multiscrew), Mixing equipments (Mixer, Agitator,

Plodder), Power transmission equipments (Belt, Chain & Gear drives, Gear Boxes) & Utility

equipments (Baby boiler, Pumps, Compressors, HAG, Chiller).

Gained practical exposure across TPM practices (Kaizen, JH, IFC, HH, E&T, Office

Administration, SHE).

Learned extensively about Quality, Safety, TPM, Environment Policies & Audits.

Projects Undertaken:

To increase the speed of FFS packing machines (Pakona made).

To increase the BBOEE of the NSD Bar, NSD Powder and Vim Polycoat Plant.

To increase the production capacity of the Vim Polycoat plant.

Computer Skills

AutoCAD, Micro station, Web Designing, Adobe Photoshop, MS Office (Excel, Word, and

PowerPoint), Windows 98/Xp/Vista, C++.

Professional Trainings Attended:

Accomplish Six Months Industrial Training in Industrial Engineering Department (Design

Section) at Swaraj Engines Limited, Mohali.

Acquired Five Weeks Industrial Training in Maintenance Department at Punjab Tractors Limited,

Mohali.

Attended cGMP training & Solid dosage manufacturing training - A comprehensive study of

tablet manufacturing at Dr. Reddy's by Fred Rowley.

Attended three days HACCP training at ITC.

Attended three days program “Train the Trainer” by Dale Carnegie Training Institute.

Attended one day each training program on “Negotiate to win”, “Thinkubation”, “Building

Workplace Relationship” at Dr. Reddy’s.

Acquired training certificate on “GEA Courtoy nv Modul P” compression machine.

Recognition during Professional Career:

Acknowledged FTO Unit 3 Operations Quality Award 2011 – 12 in the Category of “Best

individual support – CFT” at Dr. Reddy’s.

Awarded Shikhar Recognition in Dec 2011 for Apprentice Batches Training totaling 155 trainees

deployed at FTO-3 in Manufacturing & Packing operations at Dr. Reddy’s.

Idea “PLC programming change in Sejong compression machine” shortlisted in top 15 ideas out

of 625 ideas in “Share an Idea” contest on Sep 2012 at Dr. Reddy’s.

Awarded Certificate of Appreciation for Achievers Road show during Annual Celebrations 2013

for “Conceptualizing, Standardizing & Institutionalizing the OJT (On the Job Training) &

completion within three months for the first SMT (Self Managed Team) batch” deployed at FTO-3

North Block at Dr. Reddy’s.

Personal Details:

Nationality: Indian

Sex: Male

Language Proficiency: English, Hindi & Punjabi

Marital Status: Married

Passport No.: K3141314

Contact this candidate