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Manager Project - Manufacturing Engineer - Quality Engineering Manager

Location:
Rock Hill, SC, 29730
Posted:
May 13, 2013

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Resume:

William Rydza

***** ************ ****

Charlotte, NC 28278

704-***-****

abuy0g@r.postjobfree.com

Experience

Department Manager – Lean Six Sigma Black Belt

ATS Carolina Inc. – Rock Hill, SC

Automation Equipment Industry

December 1999 – June 2012

Was an integral part of the Management Team at ATS Carolina which increased the revenue of

the division from 7.0 M to 50.0 M annually.

Under direction of the General Manager I was an agent of change, managing in various

departments of the division. Utilizing Lean Six Sigma Black Belt techniques to assist in defining

continuous improvement projects and provide support and assist in their execution and statistical

analysis of business performance throughout the division.

Quality Engineering Manager

Coordinated and developed System and Third Party Equipment Acceptance Test Plans,

Validation, Compliance and Safety of the overall systems prior to Factory Acceptance.

• Identified 2.3 M in operations Cost Poor Quality. After implementation of metrics and the

control phase concluded with a 3.86 M hard cost savings.

• 5S & Lean Program Administrator

• Customer Satisfaction Survey Facilitator – Improved from 3.5 to 4.6 out of 5.0

Project Manager

Manage, develop, maintain and report project progress to schedule, establish budgets and

monitor cost, quality and delivery. Ensure all contract requirements are met. Customer contact

throughout the project. Quote and track changes to the original contract.

• Project Size – 800K – 2.0 M

• Average Margin - 23%

• Warranty - >1%

• On Time Delivery – 97%

Purchasing Manager

Responsible for procurement all of materials and their cost, inventory, control of goods and

logistics. Negotiate regional and global pricing and monitored approved vendor performance.

• Annual Cost Savings - 17%

• On Time Delivery – 92%

• Same Day Order Placement – 94%

Service Manager

Managed all aspects of the Service Department. Maintained and reported cost, budget and

schedule.

• Increased Service & Parts Sales - 300%

• Customer Satisfaction Rating – 4.6 out of 5.0

• Improved Service Margins 45 %

• Implemented 24 Hr. Service Call Center

Other Positions Throughout My Career

In the Machine Tool Industry I held positions as Project Manager and Applications Engineer.

Quoted and project managed systems specializing in flexible work cell technology. Utilized Multi

Axis and high speed machining techniques with robotic machine tending and in process closed

loop gauging for the automotive, aerospace, die mold and medical industries.

Applications Engineer

Okuma America Corporation - Charlotte, NC

Machine Tool Industry

June 1998 – December 1999

Senior Project Manager / Applications Engineer

Cincinnati Milacron Inc. - Cincinnati, OH

Machine Tool Industry

June 1996 – June 1998

Senior Applications Specialist

Makino Inc. – Mason, OH

Machine Tool Industry

July 1994 – June 1996

Project Manager / Applications Engineer

United Grinding Technologies – Miamisburg, OH

Machine Tool Industry

August 1991 – July 1994

In the Aerospace Industry, as a Manufacturing and Tool Engineer, I worked in advanced materials

and composites manufacturing development utilizing Multi Axis CNC. Worked various cost

reduction programs utilizing advanced manufacturing technologies.

Senior Technical Specialist – Tool Engineering

McDonnell Douglas – St. Louis, MO

Aviation & Aerospace Industry

June 1988 – August 1991

Senior Manufacturing Engineer

Martin Marietta – Orlando, FL

Aerospace Industry

May 1986 – June 1988

Manufacturing Engineer

Moog Inc. – Clearwater, FL

Aviation & Aerospace Industry

October 1981 – May 1986

Tool Design Engineer

Westinghouse Electric Company – Buffalo, NY

Electric Motor Industry

October 1977 – October 1981

Education / Technical Training

York Technical College, Rock Hill, South Carolina – Lean / 5S / Kaizen

Harper College, Palatine, Illinois - CAD Mechanical Engineering

Erie Community College, Buffalo, New York – Fixture & Tool Engineering

Lean Six Sigma Black Belt Certification – Six Sigma Academy Cambridge, Ontario, Canada

Seneca Vocational High School, Buffalo, New York

Numerical Control Machining / Mechanical Drafting

National Honor Society, New York State Board of Regents

Lean 101 – York Technical College

Lean Office – York Technical College

Value Stream Mapping – York Technical College

5S & Kaizen – York Technical College

8D Root Cause Analysis – SCMEP

Developmental Leadership Training – The Duff Group

Supply Chain – Supplier Selection Measurement & Certification – SCMEP

Vendor & Supplier Negotiation – Skill Path

Skill Sets and Specialties

TS 16949, ISO9001:2008, PPAP, FMEA, Lean Six Sigma Black Belt Projects, Geometric

Dimensioning and Tolerance Interpretation (GD&T), Design for Manufacturing and Assembly

Techniques (DMFA), Engineering Standardization, Windows 7, Microsoft Office 2007 Suite,

Various CAD and CAM Systems, Various MRP and ERP Systems, Minitab Statistical Analysis

Software

References

Eric Nitsche

Key Account Manger

ATS Carolina Inc.

704-***-****

abuy0g@r.postjobfree.com

Sean Harrington

Sales & Applications Engineer

Alpha Integration

980-***-****

abuy0g@r.postjobfree.com

Additional References Upon Request



Contact this candidate