Mechanical Engineer Engineering

SANTOSH ALLAVARAPU

Summary

. Seeking full time position in Mechanical Engineering with an

opportunity to apply solid analytical and problem solving skills

. Knowledge and experience with Mechanical Engineering principles,

Design, Manufacturing processes, Statistics, DFM/DFA, 3D CAD/CAM,

Geometric Dimensioning and Tolerancing (GD&T per ANSI Y14.5M),

Assembly, Solid Geometry

. Good working experience with Lean principles, Process Efficiency,

Process Improvement

. Expertise in 3-D Parametric Solid Modeling - Solid Works, NX 8,

Pro/E, AutoCAD; Expertise in FEA - ANSYS Workbench

. Experience in programming tools- MATLAB, LabVIEW, Minitab, MS

Office - Visio, Project, Access, Excel, C

Education

Master of Science (MS), Mechanical Engineering

Sep 10 - Apr

13 (Expected)

University of Cincinnati, Cincinnati, OH (GPA - 4.0/4.0)

Bachelor of Technology (B.Tech.), Mechanical Engineering

Jul 05 -May 09

Indian School of Mines, Dhanbad, India

MS Coursework

. Precision Engineering and Computational Metrology, Supply Chain

Management, Optimization Modeling, Mathematical Statistics, CAD

for Manufacturing, Intelligent Systems, Design for Manufacturing

(DFM), Multivariate Methods, Computational Design, Micro/Nano

Manufacturing

Research Experience

MS Thesis Titled - "A new Additive Manufacturing (AM) file format using

Bezier Patches" Jan 12 - Apr 13

. Developed optimization algorithms to replace the existing STL file

facets with curved Bezier patches to obtain higher part accuracy

with respect a 3D CAD model; Prototyping industrial parts to

evaluate and analyze GD&T errors

. Achieved substantial improvement in GD&T errors for Bezier format

with respect to a 3D CAD model compared to an STL format

. Created Bezier file formats for industry design parts which

require substantially less memory than a comparable STL format

Work Experience

Mechanical Engineer, P&G Baby Care, Fameccanica and University of

Cincinnati, Cincinnati OH, USA Mar 12 - Oct 12

. Conceptualized and redesigned assembly components for ease of

assembly and machining using DFM/DFA techniques

. Performed stress analysis (FEA) to test for structural stability

. Continuous improvement of assembly processes using 5S tools, lean

principles and just-in-time (JIT) purchasing ensuring for a smooth

assembly flow; Scheduled effective work force tasks to save

assembly time

. Performed cost analysis for assembly and purchasing costs - make

buy decision making to obtain a cost effective practice

. Carried out assembling time studies using Methods Time Measurement

(MTM) techniques; Prepared assembly work instructions with BOMs and

videos enabling ease of assembling and reducing idle times

Mechanical Engineer, P&G Family Care and University of Cincinnati,

Cincinnati OH, USA Feb 11 - Aug 11

. Applied Design for Manufacturing and low cost (DFM/DFLC) principles

on structural frame and unit-ops to reduce material and design

costs

. Performed stress analysis (FEA) on frame structure to ensure

structural, shipping and seismic integrity of frame and its

components

. Developed process flow plans for optimal assembling sequence of

frame to reduce assembly time

. Calculated the time required for assembling the structural frame

using Maynard Operation Sequence Techniques (MOST)

. Developed optimal shipping plan for cost effective shipping

. Achieved substantial cost reduction about 45%

Design Engineer - Management Trainee (Technical), Mecon Limited,

Bangalore, India Aug 09

- Aug 10

. Devised location and layout plan for oil terminal

. Designing and drafting oil tanks in AutoCAD utilizing API 650

standards

. Sourcing of bids for valves and centrifugal pumps; Communicate with

vendors about design specifications

. Prepared detailed BOM/BOQ for mechanical equipment and piping

erection

Academic Projects & Experience

Analysis of Machining Parameters in Non-Traditional Machining

B.Tech. Project

. Developed a linear regression model to determine the best control

settings for machining on CNC Maxicut Wire-EDM

. Studied the effect of MRR on each machining parameter independently

while keeping the rest constant

Analysis of Design for Manufacturing and Assembly of a Swingline 747

Desktop Stapler

Design for Manufacturability (MS Coursework)

. DFM; Design for assembly & disassembly; Cost reduction; Component

function; Material type

Contact: 662-***-****

Email: **********@*******.***

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