HEMANTH POTLURI
*** ******** **** *** #****, Greenville, South Carolina 29607
*******@*.*******.***
OBJECTIVE
To obtain a challenging full time position in a company where I can apply my technical
abilities and skills in manufacturing, production planning or process and quality improvement
EDUCATION
Master of Science - Automotive Engineering (August 2013)
Minor: Automotive Manufacturing; GPA - 3.60/4.00
Clemson University - International Center for Automotive Research
Greenville, South Carolina
Bachelor of Engineering - Mechanical Engineering (May 2011)
Osmania University
Hyderabad, India
WORK EXPERIENCE
Clemson University - International Center for Automotive Research - Greenville, SC
Graduate Research Intern (Jan 2013 - Aug 2013)
• Researched the machinability of Nickel-based superalloys in collaboration with a
major turbine manufacturer using OKUMA 3- axis CNC milling machines
• Improved the reliability of machining process by using trochoidal cutting
• Prepared machinability charts for different hard-to-machine materials with respect to
tool wear, force and power for a quick reference to compare the properties of the materials
• Responsible for preventive maintenance of the equipment.
RESEARCH PROJECTS
Research on Electrically Assisted Friction Stir Welding (EAFSW )
• Reduced the feed forces using EAFSW by 59% compared to the conventional
frictional stir welding
• Reduced the torque by 40% at the start of the weld using EAFSW
• Investigated the influence of Joule heating effect and Electro-plastic effect in
decreasing the feed force and torque.
ACADEMIC PROJECTS
Assembly of Low Sales Volume Vehicle in a High Volume Assembly Line
• Led a team of six in designing an assembly plan to assemble a low sales volume
vehicle into a high sales volume assembly line
•
Developed an assembly strategy with minimal changes to the existing assembly process
• Succeeded in accomplishing the task within the pre-defined targets for capital
investment, cycle time, work force and space
Quarterly Quality Analysis of Wheel Alignment Process for a Tier I Supplier
• Performed quarterly quality analysis for the wheel alignment process operated by a major Tier
I supplier for setting the camber and toe of the rear axles
• Evaluated the output of the process using various six sigma quality tools
• Analyzed the process using PFMEA and SIPOC
• Investigated the influence of an operation on its successive operations using regression
analysis
Optimization of Machining Process on CNC 3-Axis Milling Machine using GibbsCAM
• Reduced the cycle time for machining of housing by 68% and the cost per part by 25%
• Optimized the process by tuning the test parameters feed, speed and depth of cut and also tool
wear and tool life are considered in decreasing the costs
• Evaluated the sensitivity of the process using cost contour plots with respect to different
parameters in process of machining
Analysis of the Costs Involved in Casting Process for a Pump Body
• Evaluated the cycle time of casting pump-body by calculating the filling time, solidification
time and ejection time
• Evaluated the cost per part involved in the process by considering the tool costs, material
costs, energy costs and the capital depreciation
TECHNICAL SKILLS
• Expertise with machining dynamics and manufacturing economics
• CNC programming
• Hands on experience with OKUMA CNC 3-axis and 5-axis milling machines
• Experience with milling, drilling, boring and grinding
• Familiar with tools used in six sigma and concepts of quality like SPC, APQP, PPAP,
capability analysis, GD&T, Gage R&R and Design of Experiments
COMPUTER SKILLS
CAD skills: SolidWorks (Advanced), Unigraphics (Intermediate)
Machining & Casting: GibbsCAM (Advanced), SOLIDCast (Intermediate)
Others: Minitab (Advanced), MATLAB (Intermediate), LabVIEW (Intermediate)
Microsoft Office: Excel (Advanced), Word (Advanced), PowerPoint (Advanced)
HONORS & AWARDS
Staubli Fellowship Award 2012
Received a fellowship from STAUBLI for accomplishments in various research and academic
projects
PUBLICATIONS
Potluri. H., Jones. J., Mears. L., “Comparison of Electrically Assisted and Conventional
Frictional Stir Welding Processes by Feed Force and Torque” 2013 Intl. Manuf. Science and
Eng. Conf., MSEC 2013-1192. (Accepted)