Manager Plant

Shankar Deo

**** **** ****** ***# ***, Beaumont, TX 77705

***********@*****.***(409)434-9327

SUMMARY

• Masters in Industrial Engineering and Bachelors in Industrial Engineering

• 2 year experience as Process Engineer in a Garment Industry with a focus on Lean manufacturing

• 1 year experience as Research Assistantwith a focus on Simulation, DOE& Lean principles

• Lean Manufacturing and Six Sigma Green Belt Certificationfrom Institute of Industrial Engineers (IIE).

WORK/RESEARCH EXPERIENCE

Lamar UniversityBeaumont, TX (Spring 2012- Spring 2013)

Research Assistant/ Academic Thesis

• Worked on developing methodologies for implementing Lean Manufacturing for Cement Industry

• Used Simulation as a tool for implementing and analyzing the benefits of lean principles.

• Developed the simulation model for Kanban system, Production leveling (Heijunka), Capacity Planning and Pull

System.

• Performed statistical analysis, DOE to quantify and validate the results.

Surya Nepal Ltd,Biratnagar, Nepal (August 2009- July 2011)

Process Engineer

Responsibilities: Develop Standard worksheet for continuous improvement through Kaizen. Streamlining the flow of

WIP through Capacity Planning, addition or rebalancing the Assembly line. Map Value stream. Calculate OEE, Takt

time, Inventory turns and report to the plant manager.

• Conducted Time Studies for a standard product and calculated the Standard Allowable Minute (SAM) for 18

operations in Stitching and Assembly section of the plant.

• Assisted the Plant manager in redesigning the layout into cellular manufacturing resulting in 18% reduction in lead

time and36% reduction in average WIP.

• Supervised the production of three product lines and designed production capacity analysis sheet for identifying

bottleneck in the operation.

• Managed a project on 5S in the cutting and sewing section through hands on implementation in the production area.

• Assisted Plant manager in cost analysis, purchasing and preparation of budget and maintaining the operations for

the plant.

Aarti Strips Ltd, Biratnagar, Nepal (January 2009- June 2009)

Engineering Intern

• Participated in Total Prevented Maintenance ensuring optimal equipment uptime and conducted downtime study to

determine efficiency and reported it to Plant and General Manager.

• Analyzed the product data and developed statistical process control (SPC) chart for monitoring the product quality

and reported it to the Plant manager.

• Reviewed daily rejection with the Quality engineer and documented the conclusion for future references.

• Designed and implemented a check list for all supervisors for improving the product quality.

SOFTWARE PROFICIENCIES

MS OFFICE: Word, Excel, PowerPoint, Access, MS Project

Engineering Software and Languages: AutoCAD, Arena, SPSS, RapidMiner, C#, VB.NET, Visual Basic, SQL

Academic Knowledge in SAP

EDUCATION

LAMAR UNIVERSITY, Beaumont, TX (August 2011- May 2013)

Master of Science in Industrial Engineering GPA 3.56/4.00

TRIBHUVAN UNIVERSITY, Kathmandu, Nepal (October 2005- August 2009)

Bachelor of Science in Industrial Engineering GPA 3.92/4.00

MAJOR ACADEMIC PROJECT

Engineering Database Design- Lamar University (Fall 2011)

• Designed a database application for a company using MS Access, SQL queries, VB.NET and Visual Studio

• Formulated a structured data and developed Entity Relationship diagram through Relational data modeling and

normalization

• Developed database with MS Access and windows application with VB.NET

• Maintain the list of staff, inventory, customer, wholesaler, ongoing programs and demand

Design of Experiment- Lamar University (Summer 2012)

• Investigated surface roughness for producing bronze bushing using SPC and found them to be outside control limit

• Analyzed all 8 factors affecting surface roughness using software Design of Expert by implementing two level 28-

3

fractional factorial design with 32 runs

• Identified tool nose radius and feed rate to be most important factors affecting surface roughness and found the

optimum value for these factors corresponding to desired surface finish

Transportation Project-Tribhuvan University (2008)

• Developed a linear programming transportation model using Simulation and Excel solver for finding the shortest

route for transportation

HONORS & MEMBERSHIPS

Founding Member and Secretary (Lamar Chapter) –Institute for Operations Research and the Management Sciences

(INFORMS) 2012-Present

Member Institute of Industrial Engineers 2011-Present

Lamar Competitive Scholarship Recipient 2011-Present

AVAILABLE FOR RELOCATION

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