Management Quality

CURRICULUM VITAE

G.Murugesan No *A Ganapathy illam,

Mobile : +91-995******* Amman Nagar,

Thally Road,

Email : **************@*****.*** Hosur-635

126..

Career Objective

Seeking a challenging position in engineering environment with an

organization offering long term career and advanced opportunities in which

my abilities and experience can contribute to the profitability of the

organization

Professional Snapshots

A competent & result oriented leader with 8 years and 6 months of dynamic

experience and 360 degree view of different manufacturing industries with

proven expertise in Production Planning & Control, Production & Logistics

function

> Possessive knowledge in Shop floor management through excellent

leadership, effective communication, strong analytical and

interpersonal skills

> Deft in Kaizen, Poka-Yoke, 5 S,Kanban,Value Engineering, 3M's and FIFO

Implementation

> Strategically resolve quality issues through deep analysis and various

scientific approaches like 7-QC tools and QC-Story approach

> A Keen planner and Out-of-Box Thinker with skills in team building,

organization building and proven abilities in planning and managing

resources to enhance plant efficiency through PQCDMS

> Functional Expertise in ISO/TS 16949:2009 System

Professional Experience

Current Employer - M/S. Maini Plastics & Composites Private Limited.,

Bangalore

Designation : Executive - Production Planning & Control

Period : Oct '2012 to till date

Maini Plastics & Composites Pvt Limited, a well reputed manufacturing

company of all kinds of Vacuum forming products for various segments. It is

an ISO / TS 16949:2009 Certified & ISO 14001: 2004 certified company.

CUSTOMERS:-

Toyota, Ashok Leyland, Mahindra & Mahindra, GE,Bosch & other various

customers.

Roles & Responsibilities in Production & Production Planning & Control (

PPC)

> Establishing various implementation strategies for achievement of the

project targets.

> Overseeing finalization of technical specifications, monitoring the MRP (

work in progress inventory, finished goods inventory ); procurement /

supply of raw materials, stage inspections, scheduling, progress

monitoring, site management and manpower planning.

> Coordinating plant operations, ensuring strategic utilization &

deployment of available resources to achieve organizational objectives.

> Planning day-to-day production related activities, production schedules

and allocating work for achieving monthly production targets.

> Carrying out the analysis of rejection / reworks, executing the review of

the operational data's and identifying the areas where cost is occurring

more.

> Undertaken the responsibility of ware house function for providing better

support to customers.

> Monitor & Maintain Re-order level (ROL) of all the standard/critical

parts with coordination of Stores/purchase department for next 3 days

production without internal line stopper.

Previous Employer - M/S. Tenneco Automotive India Pvt Ltd., Hosur

Designation : Executive - Production Planning & Control

Period : Jan 2007 to Oct 2012

Tenneco Automotive India Pvt Limited, a well reputed GLOBAL manufacturing

company of all kinds of shocks and struts for various segments. It is an

ISO / TS 16949:2009 Certified & ISO 14001: 2004 certified company.

CUSTOMERS:-

Nissan, TATA Motors, Mahindra & Mahindra, Toyota motors,

Ashok Leyland, TVS Motors, .EZGO- USA, Ford motors, Gentral motors.

Roles & Responsibilities in Production Planning & Control

Wholly responsible for day to day production Planning and control

activities of Shock absorber manufacturing division (Per day production =

17000 nos. per day)

> Successfully handled a team of 2 Junior Engineer & 7 operators in 3-shift

basis with key focus on achieving pre-set production targets & Production

planning and control dept. goals.

> Preparing the Department Business Plan aligned with the company's

business plan through PQCDMS parameters.

> Proficiently planning for timely delivering the 90 variants to domestic

and overseas market

> Responsible for materials planning & implementing effective scheduling

system for timely procurement & delivery of materials.

> Co-ordinating with QAD for quality related aspects of Production,

material stores & maintenance for timely execution of production orders.

> Active involvement in shift management, resource allocation, Capacity

planning for work-centre, manpower calculations & schedule adherence to

avoid machine idle time & better work rhythm

> Implement " Pull System " for the Identified Runner products to avoid

excess Inventory

> Implementing inventory control measures to reduce obsolete stock, keep

tab on slow-moving items and achieve reduction in inventory management

cost

> Evaluating the plant capacity against the forecasted numbers & executing

Plant Layout changes for minimising idle time during Production Cycle.

> Undertakes regular scrutiny of Production, maintenance facilities and

machinery to ensure that production, maintenance, quality, housekeeping

and environmental standards are maintained.

> Handling the ERP implementation aspects & validation systems to ensure

Quality product as per customer requirements.

> Coordinating with R & D department and providing feedback on market

requirements to initiate new product development and Proper executer in

ECN Implementation activities

> Preparing SOPs, manuals & work instructions for production operations for

the unit and maintaining, giving guidance to prepare various MIS Reports

for facilitating decision making by the management.

> Auditing plant operations for ISO/TS16949 System & ISO14001 Compliance.

Notable attainments:

> Been pivotal in ensuring effective material resource planning,

uninterrupted and timely supply of all inputs (goods & services) and

maintained optimum level inventory.

> Played a pivotal role in enhancing the capacity of ensuing line very cost

effectively.

> Efficiently reduced Delivery time & transportation cost through

introduction of dedicated fleet and Tracking System. ( Saving of 15 Lakhs

)

> Been pivotal in reducing the inventory value by 30 % by extensive control

and planning of raw and packing materials and the transportation cost by

10 % with effective negotiation with local trucker unions &operators.

> Cost reduction of Rs.6 Lakhs by saving in Packaging material.

Previous Experience: - M/s. SUNDARAM FASTNERS LTD, Hosur (TVS Group)

Designation : Technical Trainee - Production

Period : Aug 2004 - Dec 2006

Roles & Responsibilities

> Leading a team of 24 operators in two wheeler Gears, Shafts and other

auto products manufacturing line

> Managing the workmen for achieving the periodic production targets and

responsible for developing and implementing technology to improve

productivity.

> Responsible for the production of quality product in the most cost

effective manner

> Optimizing man & machine utilization to achieve pre set production

targets

> Analyze productivity (KPI) on daily basis; Continuous improvement in

rejection reduction; Prepare and Implementation of action plan for

improvement by using PDCA Approach & DMCP Approach

> Ensuring prompt resolution of employee grievances to maintain cordial

management - employee relations and achieve active dedication by the

workers.

Training Undergone

> TMS, Lean, Leadership Quality, VSM, VE, 7-QC Tools

> E-KANBAN

> Daily PDCA Approach and QCC

Special projects

> Conducting study on machine setting parameters and cycle time reduction.

> Implementation of E-KANBAN for all TKML Products

> Reduced tool loading down time and change over time by using SMED method.

> Working for continuous improvement and cost reduction projects

> Analyzing process problems and taking corrective action and implementing

the counter measure.

My Potency

> Superb Man Management, Excellent Motivator,Constant Performer & Do

First time right skill

> Strong personality, Goal focused, Sharp negotiator and Zeal of making

impossible to possible.

Academic Credentials : Diploma in Mechanical Engineering - 80%

Elective subject [Specialization] - Jig &

Fixture

Govt. Polytechnic College Krishnagiri TN.

Personal Dossier

Date of Birth : 02.07.79

Sex : Male

Marital Status : Married

Languages Known : Tamil, English, and Kannada

My Current CTC : Rs.6.5 Lacs

I hereby declare that all the information given above are true and correct

to the best of my knowledge and belief.

[ G.Murugesan ]

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