SUNIL KUMAR DAS

Oman. e mail abqyrk@r.postjobfree.com

GSM +968-********

Seeking senior level assignment in Operations

(Proficiency in… Quality and Process Control, Raw Materials selection & sourcing, Plant &

Operations management,,, Research & Development, ISO implementation,Manpower

selection, Project Planning & implementation)

An accomplished Plant Professional offering over 20 years of rich experience in Wall Tiles,

Floor Tiles, Glazed Porcelain tiles, Vitrified tiles (Technical Porcelain)

A highly motivated team leader with demonstrable communication, problem solving and

analytical skills; A Quality Savvy approach with commitment to Quality.

Strong believer of Systems, Systematic Approach & Cost Focus/ Value Addition; streamline

systems & procedures for effective inventory control to ensure ready availability of materials

in order to meet the production targets.

Stabilizing product specification and its implementation throughout the process

Continuous approach to upgrade the quality of the products with multiple trial and development

strategies and reduction of waste

Ensuring and implementation of quality standards and ensure adherence to quality standards

(ISO 9001 2008) and maintain all related documents and continuous follow up for

improvement

Involved in the ISO audit in different implementation stages to final certification as well as

yearly audit inspection.

Implementation of QUALITY CONTROL procedures and systems to maintain the company

standard and quality improvement

Efficiency analysis of each department to monitor the performance of the employees and

machines

Coordination with each section to ensure the utilization of full capacity and good quality

Domain expertise in Raw material analysis,its commercial evaluation,process control

Handled the project since project conceptualization stage as well

Worked in several companies since project stage and successful started production in full

capacity with good quality

Overall experience from Project, raw material selection to final production as well as

technical support to Marketing team and Projects.

Responsible for customer complaints and their solutions with full satisfaction

Worked with senior management for the developments of innovative products, Designs and

process as per market demands

Visited several areas and mines for raw material exploration procurement and sourcing.

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Setup laboratories in several industries as per process and production requirement for raw

material testing and final product testing

Well versed with the laboratory equipments and its operations

Manpower planning and their systematic placement as per their skills and regular monitoring

of their performance

Maintaining production targets with high standard of quality with minimum downtime

Brand management and active participation in tile nomenclature as well as catalogue

designing

Troubleshooting in the process and quality

Skilled in selection and negotiation with suppliers on the basis of quality and supply terms.

Well versed with plant construction, erection, commissioning of machines and successful startup

PROFESSIONAL EXPERIENCE

Oman Porcelain Co. SAOC. (Sultanate of Oman)

Technical Manager (1st August 2008 Onwards)

Company Profile: The Company is first Glazed Porcelain Tile producer in the country.

Responsibilities and

Key Result Areas:

Directly reporting to General Manager

•

Responsible for Operation of the plant

•

Maintaining production targets

•

Increasing production by increasing cycle of different sections based on trial and test of all

•

parameters

Established a proper maintenance plan to reduce downtime

•

Proper plan to reduce utility consumption per square meter

•

Managing product and size change based on marketing demands

•

Stabilized standard specifications and process parameters for each sections and ensuring its

•

effective implementation

Incoming Body raw materials and samples approval on the basis of laboratory analysis

•

Designed and structured all process formats for all sections to be followed on hourly /shift/daily

•

basis

Takes up random inspection of material in process in order to minimize product defects.

•

Made effective plan and strategy to reduce wastage in each section

•

Directs inspection of finished tiles in order to ensure that the quality requirements/standards

•

are met and also to maintain related records.

Set standard for sorting and its strict implementation

•

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Coordinating Quality Control related activities with various departments.

•

Maintaining confidentiality on information pertaining to the image of the company.

•

Follow all the required certifications for the product quality requirements.

•

Helping to develop leader ship qualities and team work in the staff.

•

Providing guidance and technical assistance to the Quality Control staff for regular operations

•

and quality control aspects.

Giving training to production and Q.C staff on latest requirements on quality control measures

•

and standards and keep them updated.

Preparing reports for the management pertaining to inspections, rejections etc.

•

Preparation of efficiency reports for each section to monitor their performance.

•

Organizing daily quality and process meetings with section heads to discuss the problem

•,quality issues and improvement possibilities

Also preparing quality and production reports for Board of directors.

•

Reduced body cost by replacing expensive raw material with laboratory trials and industrial

•

trial.

Got success in application of local clay for body formulation,which reduced production cost,

•

other trials are going on to reduce the more cost.

Guidance for quality related problem and its immediate rectification

•

Meetings and contacts with new potential suppliers

•

To Attend on all customer complaints and provides feedback to the management regarding

product and reviews measures to rectify the same in co ordination with production, sales and

marketing personnel

Accomplishments:

Working since project conceptualization stage

Was associated with project activity related to raw materials exploration all around Oman as

well as sourcing best quality raw materials from other countries.

Visited locations for raw material survey and sample collection for further testing in

coordination with the experts of Ministry of Commerce & Industry

Coordinating with SACMI regarding raw material testing analysis and product development.

Successfully completed the plant commissioning and started production with full capacity.

We got success in locating the raw material location in Oman for our production

Successfully completed the plant erection and commissioning and started production

Comet Granito Ltd., Morvi (Gujarat) INDIA

Deputy General Manager(Operations)

(Mar. 2007 – July 2008)

Resume of Sunil Kumar Das/ Page 3 of 10

Manufacturer of Technical Porcelain Tiles (Vitrified Tiles) in the size range of 600x600

mm to 900 x 900 mm

Responsibilities:

Led the Plant team members and their proper placement in the organization

Reported to the Managing Director and Plant Director

Successfully launched the 600x600 mm size in different designs confirming to the ISO 9001

STANDERD

Established standard laboratory with all process and research test facility

Implemented and maintained Quality Assurance system in the company

Overall responsible for the laboratory and Q.C./Process control

Cost of the product was reduced by replacement of the costly raw materials and production

enhancement.

Maintained good quality with low percentage of wastage.

Troubleshooting

Successfully implemented ISO Quality Management System

Responsible for raw material procurement

Maintained regular coordination with vendors for timely procurement of materials at favorable

terms to ensure smooth production.

Oversaw planning of schedules for procurement of consumables, Capital equipments, Raw

materials & Fuels; also handled localization of Imported raw material while taking import duty

benefits

Efficiently handled production orders by designing, implementing/ monitoring of process

Attended marketing complaints and settled the problems with full satisfaction.

Accomplishments:

Developed body mix with less Imported Raw materials

Attended several customer complaints and satisfied the customer

Launched 900x900 mm within three month of start of production

Achieved Good quality and response from market

Continuous improvement by implementation of Q.A system

Training to subordinates, time to time to improve the quality and process

Worked since construction and erection stage of the plant ( Project)

Looked after the construction and erection of the plant and machinery as per the layout and

design

Responsible for timely execution of the project work and Machinery erection

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Kaneria Granito Ltd., Bharuch (Gujarat) INDIA

Deputy General Manager (Technical)

(May 2006 – Feb. 2007)

Manufacturer of Technical Porcelain Tiles(Vitrified) in 60x60mm,900x900mm

Responsibilities:

Responsible for the project construction and erection of machines.

Leaded the technical team

Established standard process parameters for each section for smooth production

Monitoring of all raw material testing and approval

Led the project and production team members; reported to the General Manager and

Chairman cum Managing Director (CMD)

Ensured implementation of specifications for all process as well as final product

Implemented ISO Quality Management System

Maintaining the standard production targets with highr quality

Regular monitoring for good quality,low wastage and higher production

Trouble shooting

Coordination during Calibration of all process equipments

Analysis and assessment of all process to determine their efficiency

Attended customer complaints and coordinated during their plant visit

Involved in the product promotion and launching activity

Accomplishments:

Oversaw Raw Materials planning, procurement and sourcing including Local & Imported

Purchase.

Conducted group and weekly interviews for selection of technical /production employees

Launched production successfully with good quality

Century Tiles Ltd., Himmatnagar (Gujarat) INDIA

Plant Manager (July 2004 – May 2006)

Manufacturer of Glazed Porcelain Tiles and Ceramic Tiles in the sizes of 30x30

mm,40x40mm,50x50mm,60x60mm,30x60mm

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Responsibilities:

Joined the company during construction and erection of machines

Looked after the machine erection and commissioning

Led the plant team members; reported to the Plant Director and MD

Overseeing entire manufacturing and quality control functions in the company

Set and implemented production and quality parameters as per standard

Implemented the Q.A. system

Launched the production successfully with good quality

Regular trial and development for cost reduction

Trouble shooting related to quality and production

Sourcing and approval of raw materials based on the test reports and cost.

Approval of the sample tiles for production schedule

Appointed Management representative for implementation of ISO certification

Successful Implemented and certified ISO 9001 2000 quality system

Inventory control for raw materials and consumables.

Interview for new recruitments

Oversaw Materials Planning (Local & Imported), Product Costing, Negotiation with suppliers,

development of new designs and Daily MIS Reporting.

Conducted daily technical meetings to monitor the status of the daily production and quality

Given training time to time to subordinates to improve their skill and effectiveness.

Attended and managed marketing complaints and responded to builders and project peoples.

Coordinated with marketing team during new project approvals and convinced builders

regarding our product and quality among other competitive companies product.

Growth Path:

Joined as QC Lab. Manager and promoted as Plant Manager for looking overall operation of the

plant

Accomplishments:

Reduced the product cost by application of low cost raw materials from suitable source.

Replaced the imported glaze material with local materials without affecting the quality

Certified ISO 9001 2000 after launching of the product.

Got success in solving several quality related problems and reduced customer complaints by

continuous improvement and follow up

Used body /glaze wastages in production to reduce the cost

Effectively implemented quality system to reduce the wastage and improve the quality.

Achieved the set targets with total team effort.

Achieved higher production and quality by changing parameters

Promoted to the post of Plant Manager from QC/Lab manager on seeing my all round

performance

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Orient Ceramic & Industries Ltd, Sikandrabad (UP) INDIA

Sr .Technical Assistant,Q.A. (Mar. 1999 – July 2004)

Company was incorporated in 1977 as a public limited company with an installed

capacity of 14 million sq.meter per annum.

Manufacturer of Wall Tile, Floor Tile, Porcelain Tile and Third firing Decorative tiles,

Borders, Motifs

Company has been accredited with ISO 9001:2000, ISO 14001 and ISO 18001 certificates

for quality control and management systems.

Responsibilities

Overall management of the floor shop Q.A SYSTEM

Quality analysis for continuous improvement in all areas of operations .

Developing new process concepts for production optimization,yield improvement and

formulating guidelines for the sequencing of manufacturing activities on the floor shop process

Maintaining the ISO 9001 parameters.

Regular trial and development for cost reduction

Approval of raw material based on the test reports.

New trial and development of tile body

Fault analysis and its immediate correction

Preparation of Plant report for Managing Director

Implementation of ISO 9001 2000 quality system

Member of the CORE GROUP to improve the quality and production.

Visited several projects for attending complaints and giving technical support

Accomplishments:

Achieved the quality and production targets

Reduced the wastage, production losses and online breakage with core group members

Got success in solving several quality related problems

Used body /glaze wastages in production to reduce the cost

Effectively implemented quality system to improve the quality.

M/S.MAHASHAKTI SUPER CEMENT, Ramgarh (Jharkhand) INDIA

Sr .Technical Assist. (Oct. 1996 – Mar. 1999)

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Manufacturer of Industrial Acid Proof Porcelain Tiles, slabs, shapes, Refractory and

cement

Responsibilities

Overseeing Raw material testing and analysis and sourcing

Looked after Raw material processing by different machines

Developing new product as per specification

Raw material selection by visiting mines.

Regular trial and development for cost reduction

Coordination during inspection of the product before shipment

Implementation and follow up of SQC

Coordinated during quality inspection,sampling and testing

Approval of raw material based on the test reports

Accomplishments:

Achieved success in developing new products specified by the industries by application of

good quality raw matreials

Visited several Steel, Copper, Chemical, cement and other big industries for application of the

products, this given me the bigger exposure of the industrial working and know how about

different products and its application.

Got success in solving several quality related problems and complaints

Mineral Processing Works, Ramgarh (Jharkhand) INDIA

Technical Assistant, Q.C. (Sep. 1993 – Sept 1996)

Manufacturer of Industrial Acid Proof Porcelain Tiles, slabs, shapes, Refractory

Responsibilities

Overseeing Raw material testing and analysis

Final Product testing and batch sampling

Looked after Raw material processing by different machines

Developing new product as per specification

Raw material selection by visiting mines.

Regular trial and development for cost reduction

Coordination during inspection of the product before shipment

Approval of raw material based on the test reports

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Preparation of inspection .test reports

Sampling as per quality plan

Accomplishments:

Developed new products specified by the industries

Learned all kind of Ceramic raw material testing and analysis

Got success in solving several quality related problems

Used cheaper material to reduce the product cost

TRAININGS & CO CURRICULAR ACTIVITIES

In Inspection and Quality Control from FTI,Jamshedpur,India, under Directorate of

Employment and Training,Govt .of India

Presented and published research paper on FLY ASH in National Seminar for Environment

Proficiency in MS OFFICE

PROFESSIONAL QUALIFICATIONS

Post Graduate Diploma in Business Management PGDBM

M.Sc. (Master of Science in Geology ), Ranchi University with First Class (1992)

B.Sc.(Hons in Geology.) from St. Columba’s College, Ranchi University with First Class

(1990)

PERSONAL PARTICULARS

Date of Birth: 18 May 1966

st

Passport Details: E 9532570

Languages Known: English, Hindi

Marital Status : Married

Driving licence : INDIA, OMAN

PERMANENT ADDRESS

S/O – Kamal Narayan Das

Sumitra Sadan

Bengali Tola, Gola Road

Resume of Sunil Kumar Das/ Page 9 of 10

Ramgarh Cantt. Jharkhand

INDIA ( Sunil Kumar Das )

Resume of Sunil Kumar Das/ Page 10 of 10

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