Project Quality Control

CHITTY BABU E-Mail: *********@*****.**.** &

Skype: chittybabu.santhanam1

INDIA MOBILE : +91-944*******

Sir / Madam,

I am working as a QA/QC INSPECTOR PIPING, LEAK TESTING & WELDING

currently based in Abu Dhabi, with around - I have total 10+ years of

professional experience in the project engineering phase of onshore oil and

gas, LNG, Refinery, Petrochemical, gas processing plant, construction.

Fabrication, Modification and Erection of Piping construction and Hydro&

Pneumatic test, Pre-commissioning, commissioning. Experience ranges from

the fabrication, erection, line checking, pressure testing, Reinstatement,

leak testing, per-commissioning and commissioning of various process piping

systems, equipments, ect. And coordinating with various departments

including Quality control, field engineering, planning, fabrication and

Erection site erection crew.

Plans & supervises the construction functions- Ensure the proper

completion of the work on schedule with approved drawings, specifications,

quality limitations. Monitor sub-contractors work to ensure proper

compliance with all technical aspects. Knowledge of ASTM/ASME/API

standards.

Self Assessment: Am a fast learner with a stomach and passion to excel in

whatever I do, adapts well to new technology / ambience, articulate ideas

down the line, strict on deadlines, a go-getter, innate qualities of

dedication, commitment, perseverance, integrity, team leader - lead upfront

with excellent man management skills.

Career Objectives / Ambition: Build a formidable closely knit team that

would make the company proud. Articulate Company's vision statement down

the line. Take up higher / challenging responsibilities and climb the

corporate ladder.

From what has been said above and outlined in the pages that follow, I am

confident as much as you would be that I would most definitely blend well

with the line of business and work culture of your esteemed organization.

Please be assured that you would be looking at the best both in content and

quality.

Yours sincerely,

S.Chittybabu

S.CHITTYBABU

INDIA MOBILE : +91-944*******

E-Mail: *********@*****.**.**

Seeking for the post of QA/QC INSPECTOR in Piping, Leak Testing & Welding

in the area of Construction field with a growth oriented organization

Professional Synopsis

A dynamic professional having Diploma in Mechanical Engineering with

more than 10+ years of overseas & indigenous experience encompassing

onshore oil and gas, LNG, Refinery, Petrochemical, gas processing plant,

construction, Fabrication, Modification and Erection of Piping

construction and Hydro & Pneumatic test, Pre-commissioning, commissioning.

Experience ranges from the fabrication, erection, line checking, pressure

testing, Reinstatement, leak testing, per-commissioning and commissioning

of various process piping systems, equipments, ect. And coordinating with

various departments including Quality control, field engineering, planning,

fabrication and Erection site erection crew.

Educational Qualification

* Diploma in Mechanical

Technical Qualification

* CSWIP 3.1 Welding Inspector

* API-570 Piping Inspector

* ASNT NDT Level II (LT,UT,RT,MT & PT)

* with skills in monitoring and inspecting the activities at work shop as

well as on site.

* Ability & understanding of Drawings for Equipment, Piping, and Structural

Fabrication, General arrangement, P&ID, and Isometric.

* Demonstrative abilities in preparation of documents/reports for relevant

inspections, and preparation of ITPs & QCPs for Welding & Testing

activities as per required project specifications and relevant codes &

standards.

* Proficiency in managing quality related activities involving, in-process

inspection and co-ordination with the internal departments.

* Communication skills with an ability to identify & network with Clients,

EPC Contractors / Project Members / Certifying Bodies / Consultants /

Third Party Inspection Organizations & other utility agencies with

consummate ease for various audits, clearances and certifications.

Organizational Experience

Company : Petrofac International Limited

(From 03.04.2012 to 15.10.2012 )

Position : QA/QC Inspector (Piping, Welding &

Testing)

Client : Abu Dhabi Onshore Oil Company (ADCO)

Project : ASAB Full Field Development Project

(Project Number : P14333)

* Monitoring and inspecting Incoming Material and verify the material test

certificates correlation.

* Responsible for the shop/onsite fabrication and erection of materials as

per the given approved drawings.

* Conduct the Fit-up inspections and ensures Material specification,

dimensions, orientation against to the relevant latest revision of

Isometric drawings and specifications prior to welding starts.

* Stage Inspection and Final Inspection of Welding and find out the defects

and explain to the welder to attend the Reworks.

* Monitoring and control welding parameters accordance to the WPS

requirements.

* Inspection: Conduct daily Inspections and preparing the daily inspection

reports as per ITP (Inspection Test Procedure) of ASME, API, ASTM

Standards & Procedures, and co-ordinate with client for QA/QC activities.

* Review of engineering drawings like P&ID Isometric & PFD.

* Review of ITP (Inspection Test Procedure) and performing inspection as

per ITP.

* Familiar in ASME, API, ASTM standards and procedures, and co-ordinate

with the client For QA/QC Activities.

* Ensuring implementation of quality control plan, procedures, inspection &

test plan.

* Prepare and review Test Pack for System wise as per Project requirements.

* Conduct line check and prepare the punch list before hydro test

activities.

* Line Checking: Review of Hydro test packages, Line Checking and Review

and clear the punch

listing.

* Preparing the RFI (request for inspection) for prior to testing &

inspection.

* Informing and getting approval of all site activities from the client

through RFI.

* Witness of Hydro & Pneumatic test along with the client.

* Witness of valve seat/shell test as per valve manufacturer data sheet.

* Water Flushing, Air blowing, reinstate and leak testing the system

package wise.

* Inspection of final system Involved in reinstatement activities after

hydro test completion and Clear the B punch items.

* Experience in pre-commissioning activities such as water flushing, air,

steam blowing and

Chemical cleaning for all process Lines.

* Prepare and review Pre-commissioning Dossier and Final Quality Dossier as

per Project

requirements.

* Tie-in works and onshore mechanical & piping pre-commissioning and

commissioning

activities.

* Commissioning Activities of Leak testing.

* Leak testing and Preservation with Nitrogen & Helium.

Organizational Experience

Company : Hawk International Finance &

Construction Limited

(From 03.05.2009 to 17.01.2012)

Position : QA/QC Inspector (Piping, Welding &

Testing)

Client : Safer Exploration & Production

Operations Co. (SEPOC)

Project : YLNG Upstream Facilities Phase-I

Modification Project

YLNG Upstream Facilities Phase-II

Construction Project

(Project Number : SEPOC/ENG-2009.002)

* Incoming Material Inspection and verify the material test certificates

correlation.

* Monitor and carried out inspection before, during, and after welding

operation as per approved test plan, relevant engineering drawings,

international standards, and project specifications.

* Conduct the Fit-up inspections and ensures Material specification,

dimensions, orientation against to the relevant latest revision of

Isometric drawings and specifications prior to welding starts.

* Monitoring and control welding parameters accordance to the WPS

requirements.

* Stage Inspection and Final Inspection of Welding and find out the defects

and explain to the welder to attend the Reworks.

* Inspect and ensures every activity according to applicable

Specifications, QCP Plans and Procedures, and co-ordinate with Clients.

* Inspect the heat treatment requirements for PWHT for Piping welded

joints.

* Review the post weld heat treatment charts and ensure the hardness of the

surface using hardness tester.

* Co-ordinate with Project Management Team (PMT) for technical queries,

follow for closing & taking necessary corrective/preventive actions

within the scheduled time.

* Familiar in ASME, API, ASTM standards and procedures, and co-ordinate

with the client For QA/QC Activities.

* Prepare inspection reports for every inspection activities.

* Conduct line check and prepare the punch list before hydro test

activities.

* Conduct the leak test (Hydro-test & Pneumatic test) for piping.

* Conduct valve seat/shell test as per valve manufacturer data sheet.

* Check the line alignment and Re-instatement for piping and the mechanical

clearance.

* Pre-Commissioning Activities of Water flushing, Air blowing and Nitrogen

purging.

* Tie-in works and onshore mechanical & piping pre-commissioning and

commissioning activities.

* Commissioning Activities of Leak testing.

* Leak testing and Preservation with Nitrogen & Helium.

* Preparation of Oil Flushing for the compressor and pumps for lube oil

system.

* Co-ordinate with Client & Consultant for stage/final inspection by Client

where required & obtaining final inspection.

Organizational Experience

M/S, Balmer Lawrie L.L.C Dubai (UAE) Jun'07 to Mar'08

QC Junior Executive

Working as a QC Junior Executive, works involved conducting various

inspection activities for Barrels & Canes parts.

* Barrels & canes inspection.

* Drop testing& seam testing

* Leak test.

* Report making.

Responsibilities:

* Raw Material Checking, Testing & Document preparation for inspection.

* Conduct the final dimension inspection for all components.

* Ensuring that the required dimensional tolerances are complied items.

* Conduct final assembly inspection.

* Stage Inspection and Final Inspection clearance from customer.

* Process monitoring, controlling & record.

* Attending Tool box meeting regularly.

* Conduct the Leak test.

Organizational Experience

M/S, Amita Technical Company Private L.T.D(India)

Mar'06 to Jun'07

Technician :

Working as a Technician, works involved conducting Fish net making

machine(Type G7 & G4).

* M/C assembly.

* M/C erection.

* M/C maintained.

Organizational Experience

M/S, TVS Motor Company Private L.T.D(India) Mar'05 to Aug'05

Technician :

Working as a Technician, works involved conducting machine Operating(Power

Press Manual & Auto).

* M/C Operator.(Power press)(Manual & Auto).

Organizational Experience

M/S, Audco India L.T.D(India) Dec'03 to Dec'04

Valve Technician :

Working as a Valve Technician, works involved conducting Valve assembly,

Leak Testing, Maintains & Repairing.

* Valve assembly.(Gate, Check, Butterfly, ball, Globe, Hot blaze &

3checklever).

* Valve hydro test, Pneumatic test, Bubble test, Halogen probe test,

Cryogenic test & Helium detector probe test.

* Valve maintains.

* Valve Repairing.

Responsibilities:

* Material of the valve LCC,WCB,LCB,CF8,CF3,CF3M,CF8M,WC6,WC9.(Class-150

to 2500)

* Types of Valve Gate, Check, Butterfly, ball, Globe, Hot blaze &

3checklever Valve.

* Valve assembly.

* Valve internal testing.

* Testing witness by

TPI(LRIS,BV,EIL,PDIL,IBR,UHDE,GL,TUV,ABS,SGS,RITES&IRS)

Organizational Experience

M/S, EXCELV TECHNOLOGY(India) Aug'02 to Dec'03

Technician :

Working as a Valve Technician, works involved conducting Valve assembly,

Leak Testing, Maintains & Repairing.

* M/C Operator.(Lathe, Milling, Surface grinding & Power press).

* M/C erection.

* M/C maintained

Main Challenges:

During the above employment periods my relevant duties and responsibilities

related to Oil & Gas, Petrochemical, Power plant, Construction and pre-

commissioning which included; In-charge the Inspection & Supervision of

piping system

* Tie-in works and onshore mechanical & piping pre-commissioning and

commissioning activities.

* Commissioning Activities of Leak testing.

* Leak testing and Preservation with Nitrogen & Helium.

* Pre-Commissioning Activities of Water flushing, Air blowing and

Nitrogen purging.

* Conduct the leak test (Hydro-test & Pneumatic test) for piping.

* Conduct valve seat/shell test as per valve manufacturer data sheet

* Review the piping drawing and identify points of discrepancies from

the design against the actual site installation.

* Initiate the preparation of field sketches, discrepancy reports, site

quires and onsite solutions and dispositions.

* Conduct line checking to insure the construction has been done

properly in accordance with the drawing and project specification.

* Prepare daily progress reports, released notices and other related

paper works as required

* Depth knowledge of high pressure piping systems including components,

valves, supports, pipe fabrication and assembly, installation and

erection requirements including testing.

* Highly experienced in various methods of repair for pipe work

suffering from in service defects, leaks, corrosion and stress failure.

* Highly experienced in welding processes and techniques for piping and

structural assemblies, with a wide range of knowledge in the different

materials utilized in pressure piping and fabrication works.

* Depth knowledge of safety procedures for all onshore operations, hot

works, Confined

space, vessel entry and working on live production stations.

* Fully familiar with inspection requirements and techniques for all

works carried out by the support service.

IT Skills

* Well versed with Windows, MS Office & Internet Applications.

Personal Details

* Father's Name :S. SANTHANAM

* Date of Birth : 01st May-1982

* Nationality : Indian

* Languages Known : Tamil, English, Hindi & Malayalam.

* Marital Status : Married

PASSPORT DETAILS TO CONTACT

Work Home

Number : #25,Thirupattan Street

K-7196407 Chidambaram-608001

Place of issue : Tamilnadu, India

Chennai Mobile:+919*********,

Date of Issue : 944-***-****

23-Nov-2012 Land Line:+914*********

Date of Expiry :

22-Nov-2022

E-Mail: *********@*****.**.** &

Skype:chittybabu.santhanam1

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