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Quality Control Project

Location:
Taiwan
Posted:
March 20, 2013

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Resume:

İBRAHİM OKÇAY

Mustafa Kemal Mah. *** sokak no:**/4

İskenderun/Hatay

Gsm:+90 -531- 460 61 51

E-mail: ************@*****.***

PERSONAL INFORMATION

Nationality : T.C.

Place of Birth : İskenderun

Date of Birth : 14/02/1984

Marital Status : Single

Military Status: Completed

Driving license : Class B, August 2002

EDUCATION

2002 -2007 : Middle East Technical University, Ankara, Turkey

Department of Metallurgical and Materials Engineering

16.11.2009 – 26.02.2010: International Welding Engineering

DVS-German Welding Association and IIW-International Institute of Welding (in collaboration with

METU Welding Technology and Non-Destructive Evaluation Research / Application Center)

CERTIFICATES

24.09.2008 : Magnetic Particle Testing NDT level II

22.09.2008 : Liquid Penetrant Testing NDT level II

28.09.2008 : Radiographic Testing NDT level II

20.05.2009 : Ultrasonic Testing NDT level II

13.09.2012: ICorr Painting and Coating Inspector level II

13.09.2012: ICorr Pipeline Coating Inspector level II

Summary of Experience :

Employed in various positions, QA/QC Manager, QA/QC Engineer,Deputy Completion Manager in the

construction of Khouribga Jorf Slurry Pipelines, Phosphoric Acid Plant, North Road Highway Project in Morocco,Saudi Arabia, Qatar.

WORK EXPERIENCES

Years : (2011 – 2012)

Company : TEKFEN CONSTRUCTION CO.

Project Name : PHOSPHATE SLURRY PIPELINE SYSTEM

Project Value : 500.000.000 $

Country / Location : Morocco / Khouribga – Jorf Lasfar

Client : Groupe OCP S.A. - Jacobs

Job Title : QA/QC Manager

Project Description : Khouribga –Jorf Lasfar Phosphate Slurry Pipeline System

The 230 km pipeline will carry phosphate in the form of slurry from

the mining area of Khourighba to Jorf Lasfar Terminal on the

Atlantic Coast. The project, which consists of asegment of 187 km of

36” pipeline, the largest diameter to be ever built for slurry, and

asegment of 39 km of 12”-20”Pipeline, together with 4 of Pump

Stations and 27 Storage Tanks.

Job Description : Monitoring of all Civil, Piping, Mechanical, Structural, Electrical

& Instrumentation Related Quality Control activities duties shall

include but not be limited to:

Planning and scheduling of Quality Control Activities. Preparation

of Instrument Loop Packages and monitor the progress of Piping Test

Packages, Electrical Motor Packages, Instrument Loop Packages

and related Mechanical Equipments.

Facilitates the preparation of Mechanical Completion and Quality of

Dossiers and monitor the progress of review until the closing of

punch items and the preparation of Mechanical Completion

Certificates.

Build and monitoring databases for Construction, Turnover and

Quality Control Documentation called “System Completion

Database”. “ Welding& NDT QC database, “Calibration Database”

and etc.. Maintain the Database for System/Sub-System overall

progress of completion.

Prepare and /or Review of QA/QC documentation such as Project

Work Instruction, ITPs etc.

Managing QA/QC teams performing all disciplines QC inspections

and checking handover documentation as per Inspection Test Plans

and Certification Route Map according project requirements.

Performing Contractors audits to assess compliance with Client

Specification and work procedures.

Supervision of all NDT ( RT,UT,PMI,HT,MT,PT) and PWHT

activities i.e.

Preparing welding nomenclature for mandatory Procedure

Qualification (PQR) Preparing Welding Procedure Specification

(WPS) and Supervision of Welder Performance Qualification.

Organizes meetings with the construction group to ensure that the

quality procedures are understood and implemented on site during

construction.

Years : (2009 - 2011)

Company : TEKFEN CONSTRUCTION CO.

Project Name : Phosphoric Acid Plant

Project Value : 193.000.000 $

Country / Location : Saudi Arabia/Jubaıl

Client : Ma’aden Phosphate Company-Worley Parson

Project Description : Ma’aden Phosphate Project

The client, M’ADEN Phosphate Company The client representative

for the PAP Project is Worley Parson Arabia Ltd.

The main processing site, located at Ras Az Zawr, KSA, is along the

Arabian Gulf and is to include processing plants for the production

of DAP fertilizer.

Job Title : QA/QC Engineer/ Mechanical Completion Engineer.

Job Description : Quality control of all Piping, Mechanical, Structural related

activities and quality assurance of the project.

Performing of Quality Control Activities.

Preparation of QA/QC documentation such as Procedures, ITPs etc.

Preparing welding nomenclature for mandatory Procedure

Qualification (PQR) Preparing Welding Procedure Specification

(WPS) and Supervision of Welder Performance Qualification.

Controlling of all QC inspections related with welding, mechanical

items, piping, painting, coating, HDPE Lining and insulation.

Organising punch walk downs, back punching, getting NDE

clearance, preparation of as-built drawings and getting release for

test for piping test packs.

Systemization of processes for Handover and preparation of

Mechanical Completion Dossiers related with all documents

(mechanical, piping, structural, HVAC, instrumentation, electrical,

painting and insulation) and Quality Dossiers for Process Systems as

per Inspection Test Plans and Certification Route Map according

project requirements. Organizing Walk-downs for Handover and

following up punch items.

Performing Contractors audits to assess compliance with Client

Specification and work procedures.

Supervision of all NDT (RT, AUT, PMI, MT, PT) and hardness test

i.e.

Years : (2007 / 2009)

Company : TEKFEN CONSTRUCTION CO.

Project Name : Qatar North Road Project C2&3

Project Value : 600.000.000 $

Country / Location : Qatar / Al Shamal

Client : Ashghal

Project Description : Construction of 94 km of highway (4x2) including 22 bridges, road

crossings, installation of TSE lines, potable water tanks, potable

water lines, ITS, Emiri Signal Lines, Electrical Cable Lines (LV, MV,

HV)

Job Title : QA/QC Engineer

Job Description : Quality control of concrete, asphalt and earthworks. Reviewing of all kinds

of tests. Responsibility of quality of all stockpiles. Correspondence with the

consultant and client. Material approvals and inspections of all materials

relating with the project. Quality control of installation of Ductile Iron Pipes,

HDPE Pipes, GRP Pipes and Reinforced Concrete Pipes.

01.07.2006 - 01.08.2006 : Summer Practice

Türkiye Otomobil Fab. A.Ş. -TOFAŞ-

Arge Quality Control Dep.

08.2005 - 09.2005: Summer Practice

İSDEMİR Iron & Steel Works Co.

Blast Furnace Department

LANGUAGES

• Turkish : Native

• English : Advanced

• Spainish : Intermediate

COMPUTER SKILLS

• MS Office applications : Advanced

• Internet Tools : Advanced

• Origin75 : Intermediate

• CES 2006 : Advanced

PROJECTS

2006-2007 : Design Project

Production of Ferritic Boiler Tubes

Steelmaking practice, production of seamless boiler tube, quality control procedure

2006-2007 : Design Project

Landing Gear

Selection of material type and manufacturing processes

2005-2006 : Barkhausen Noise Technique

Literature survey and experiment

ACTIVITIES

2003 - : İskenderun Bridge Club

1998 - 2000: Player of High School Football Team

INTERESTS

• Playing football

• Playing bridge

• Watching documentary films

• Fishing

REFERENCES

Available upon request



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