Gary Berube
Email: abqdd7@r.postjobfree.com
Address: *** ******** ******
City: Southington
State: CT
Zip: 06489
Country: USA
Phone: 860-***-****
Skill Level: Experienced
Salary Range: $70,000
Primary Skills/Experience:
See Resume
Educational Background:
See Resume
Job History / Details:
Gary V. Berube
259 Pleasant Street Southington, CT 06489
abqdd7@r.postjobfree.com
OBJECTIVE
Seeking a challenging position utilizing my extensive knowledge and experience in a growth oriented manufacturing firm.
SUMMARY
Over 30 years of progressive and diversified experience in all aspects of the manufacturing industry to include managerial, human resources, purchasing, system implementations, production scheduling, engineering and manufacturing processes, Lean implementation and machining. Proven leadership, excellent communication and organizational skills. Demonstrated record of achievement in problem solving, improved productivity, employee morale and handling projects from innovation to implementation.
EMPLOYMENT HISTORY
PRODUCTION CONTROL MANAGER/EXPEDITOR 2011 to 2012
Precision Punch, Berlin, CT.
Responsible for controlling the daily work flow thru sixteen departments. Maintained stock levels for all blanket order customers. Processed quick turnaround for customers with paid expedite orders. Responsible for updating and maintaining I.T. information for shop order and quoting purposes. Managed O.T.D. and inventory turns. Directly involved with all phases of Lean Manufacturing and continued Lean Educational Training. Member of the Precision Punch Steering Committee, Lean Steering Committee and the Safety Committee.
Accomplishments
Tasked with keeping the O.T.D. at 95%
Worked closely with I.T. to create reports to track and manage all active shop orders
Helped in creating Excel programs for the surface grind department which calculated run times for quoting purposes and the use of the most efficient fixtures.
Actively participated in company Kiazens and weekly story board meetings
Created active programs to aid in quoting accurate lead times with up to date information
Responsibilities
Responsible for daily delivery of product out of all departments along with the O.T.D. for the entire company
Accumulated the set up and cycle times of all processes in each department for all products to help with quoting, lead times and O.T.D. All times were added to Engineering Masters.
Managed all expediting duties for each department daily
Monitored and managed system shop work load to actively report departmental backlogs
Responsible for maintaining min/max levels for customer blanket orders
Tasked with the follow up of on time delivery of products purchased from outside vendors
Created and managed reports showing reasons for departmental backlogs
Gary V. Berube Page 2
MANUFACTURING ENGINEER 2007 to 2011
MANUFACTURING SPECIALIST 2007 to 2007
Ripley Tools, Cromwell, CT
Responsible for the processing of all New Product Designs. Developed and maintained new and existing Engineering Masters for the manufacturing and assembly areas. Designed fixturing for the manufacturing and assembly areas. Managed 12 employees in the machine shop area and responsible for the coordination of work flow to meet the companies daily requirements. Developed and initiated Lean changes throughout the plant. Developed and maintained set up and cycle times for manufacturing and assembly area.
Accomplishments
Developed and maintained set up and cycle times for all operations in the manufacturing
and assembly areas allowing for better costing of products
Created visual work instruction booklets for products on the assembly floor
Decreased machine shop back orders by 30%
Initiated Lean Kiazan in the Fiber Optic department increasing production from 400 tools per week to 1,600 tools per week
Streamlined work processing in certain areas from batch to one piece flow increasing production
Developed and designed fixtures to process products in the machine and assembly areas
Created ECN's for updating print changes on various parts
Researched laser engraver and trained shop personnel for engraving a wide variety of products reducing the cost for labels
Assisted in the fixturing and programming of various products in the E.D.M. area
Responsibilities
Assisted manager in the interview and hiring process of shop personnel. Trained new employees to ensure understanding of company's policies and procedures. Responsible for time and attendance.
Maintaining all Engineering changes pertaining to processes, routings and revisions
Repair and maintenance of all shop fixturing
Review tooling assemblies and recommend changes in process to shorten cycle times and alleviate operations
Load level product flow to shorten cycle times
Processing of daily work flow thru machine shop area (CNC and Manual)
Recommend and purchase new tooling to aid in shortening cycle times
Continuous improvements in the machine and assembly areas
Review and help eliminate contention in the machine shop area
Gary V. Berube Page 3
GENERAL MANAGER 2002 to 2007
United States Fire Arms, Hartford, CT
Managed 35 employees in the production and manufacturing of single action fire arms and rifles. Responsible for many aspects of human resources and directed all phases of production. Established and maintained relationships with all types of vendors and purchasing agents. Developed and instituted inspection department. Developed new procedures to include production schedules, reprocessing of product, employee personnel policy and procedures manual and employee training.
Accomplishments
Developed and implemented a schedule for all products on the mill line for daily, weekly and monthly production
Assisted in retooling certain mill products and reduced cycle times by as much as 40%
Reprocessed and redesigned pistol barrel fixturing which led to a 30 % increase in production with less than a 1% scrap rate
Reprocessed cylinders which took the product from an unreliable process to a proven process with less than 1% scrap
Created an inspection department and instituted inspection procedures
Assisted in the development of a custom suspension lighting system for entire plant. Responsible for fabrication and installation of the entire system
Assisted in the development of computerized system to track tooling cost of all machined products
Assisted in the processing of new product in the lathe department
Implemented systems for removal of scrap materials, coolant waste, solvents, bluing salts, and other materials
Developed and maintained excellent vendor relations for all aspects of the business
Purchased new phone and security system
Assisted in the layout and responsible for the construction of all new office space
Responsibilities
Purchased all standard tooling for CNC milling machines, CNC lathes, and CNC wood machines
Acquired new vendors for the purchase of all specialty tooling, i.e., carbide form tools, and custom insert tools for mills and lathes
Purchased all products for E.D.M. department (Wire, filters and all maintenance parts) and for the burring and polishing department (belts, wheels, compounds, glass bead)
Purchased all raw material
Quoted, negotiated pricing, and purchased fixturing from outside vendors
Maintenance issues and the purchase of all chemical products for the bluing and plating area
Assisted in the purchase of new machinery
Directed the rigging, placement and install of all new equipment
Coordinated program training classes for all employees on new machinery
Assisted in the decisions on print revisions and processing changes
Assisted in the decisions made on all material changes to products
Administered all aspects of building maintenance, i.e. heating systems, air conditioning, roof repair, compressor maintenance and repair, parking lot and grounds
Dealt with human resources issues to include hiring, termination, performance issues, filing of all workers compensation claims and closure of all cases
FOREMAN 1986 - 2002
Capital Machine, Hartford, CT
Managed and supervised employees in the production and production control of aerospace mechanical components. Processes include programming and set-up of CNC Lathes and Milling machines, Hardinge chuckers, Bridgeports, lathes, surface grinding, blue print reading and inspection.
Responsibilities
Supervised all shop employees, set-up, production and inspection during all phases of machining
Responsible for set-up and first piece inspection
Purchased all shop tooling
Quoted and calculated material needs for bar stock, including tolerance for hard coated and plated parts
Directly responsible for all CNC programming and operations
Designed fixtures for secondary operations
Skilled in tapping, single point threading, and internal broaching
Familiar with most types of exotic materials; steel, aluminum, brass, bronze and plastics
Possess knowledge with most types of inspection equipment
PROFESSIONAL TRAINING
Program certifications
Leanovations (Fred Shaumberg)
Lean Manufacturing Course
Quarterly Leadership Development courses (Company Sponsored)
Mazak Lathes T2, T32
Mazak Milling 640 Fusion
Solid Works 2011
Program and operate
Mazak Integrex 100Y, 100 SY, 200SY Twin Spindle "B" Axis
Mazak FH5800, PFH5800 Vertical mills
Mazak Quickturn 8
Mazak Quickturn 15
Computer skills
Visual MRP System
Vista MRP System
UA Universal MRP System
AutoCad Inventor 2010
Adept Management Software
Solid Works 2011
Mazak Palletech System
Microsoft Word
Microsoft Excel
Microsoft Outlook
Microsoft PowerPoint
Corel Draw
EDUCATION
General Diploma
Southington High School, Southington, CT