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Engineer Design

Location:
Hebron, KY
Posted:
January 28, 2013

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Resume:

Ken Chappell's Resume

EXPERIENCE

Automated Distribution Centers XX Conveying Equipment - All Types

Mechanical Engineering & Design Manufacturing & Processing

Product Design Injection Molding Equipment & Molds

Departmental Management Programming (Database & Modeling)

Project Management / Scheduling Construction Support & Supervision

Automated Equipment and Controls Quoting & Cost Estimating

Research Development / Feasibility Studies Aerospace & Automotive Tool Design

Finite Element Analysis Technical Training & Writing

Six Sigma Processes & Optimization Invention Patent Process

KEY ACCOMPLISHMENTS

Researched, derived, and tested technology required for narrow belt live

roller conveyor product line.

Developed method of setting precision gaps between cartons and totes on conveyors

at

extremely high speeds dramatically increasing through put at warehouse

distribution centers.

Engineering / Project Mgr. for manufacturer of multimillion dollar custom

material handling Equipment.

In depth knowledge of Extruded Aluminum, modular component, conveying equipment

such as Flexlink.

Managed and led development of job quoting and real-time cost tracking system.

Patents pending in Conveyor Industry; noise and wear reduction in live roller

conveyors.

Extensive research and acquired knowledge of throughput analysis for automated

warehouse systems.

Managed Warehouse installations of beta sights for new state of the art conveying

equipment.

Managed the Research and Development Lab and personnel for the Buschman Company.

Designed state of the art Deflector Arms and Case Stops; conveyor accessory

equipment.

Developed electronic door chime without utilizing speakers for Nutone Inc.

Supervised design and development of automated equipment for Procter &

Gamble, an international supplier of nonwoven disposable products.

Delivered design, construction, and start-up projects on schedule and under

budget on multi-national design teams.

Simultaneously interfaced with multiple design projects at an international

level sharing design concepts, technology and information. Trimmed overall

design time, research requirements, enhancing overall value of project efforts.

Designed Aerospace and Automotive tooling for machining, grinding, EDM, and

inspection.

Engineered drive system for nonwoven converting equipment. Increased production

speeds 350 %

Designed / developed high speed disintegration system for paper fiber used

in nonwovens.

Engineered vacuum conveyor systems used to transport and control nonwoven

compilation.

Designed / developed pitchless cut-and-space and knife units for nonwoven

processing, alleviating costly change parts.

Assisted in computer modeling of nonwoven and woven web folding processes

on high speed converting equipment. Decreased design time and prototype

requirements.

Spearheaded team implementing General Electric's Vendor Excellence Program

for prominent specialty equipment manufacturer. Passed GE inspection in thirty

days.

Designed Shot Extender for injection molding machines, increasing volume

capacity of existing equipment.

Designed patient lifts for mobile CAT-SCAN and MRI units, and other mobile

equipment.

Structural and ergonomic design of mobile radar tracking station for NASA.

Designed dump hoist for converting standard pickup trucks into dump trucks.

Redesigned and engineered Venco tailgate loaders for trucks reducing material

and fabrication costs.

Programmed AutoLisp parametric routines to generate working drawings for

equipment change parts.

Developed database program for administrating retirement accounts for nonprofit

organizations.

EMPLOYMENT HISTORY

HK Systems Inc. Hebron, KY. 859-***-****

August 2000 - November 2001

Sr. Development Engineer: Implemented enhancements to standard conveyor product

lines. Enhancements included reductions in manufacturing costs, and overall

component parts, increasing versatility and cost effectiveness of material

handling systems.

Buschman C/O MBS Assoc. Cincinnati, OH. 513-***-****

June 1999 - August 2000

Sr. Development Engineer: Responsibilities same as before. Developed high

speed narrow belt live roller conveyor product line. Narrow belt is quieter,

less maintenance, and more efficient than current products on the market.

WHM Equipment, Cincinnati, OH. 513-***-****

Nov

1998 - June 1999

Engineering Manager: Managed engineering department for supplier of customized

material handling equipment. Responsibilities include quoting, sales support,

project management, engineering analysis, and design supervision.

The Buschman Company, Cincinnati OH. 513-***-****

1997 - 1998

Sr. Development Engineer: Responsible for the development and engineering

of all conveyor accessory equipment. Projects include Development of conveyor

equipment and designs to dramatically improve conveyor life and reduce noise.

Instrumental in pioneering research to increase through put of product on

automated warehouse conveyor systems. Manage the R&D Lab. Perform all

solid modeling and FEA analysis required on existing and new designs.

Butler Service Group, Cincinnati, OH. (Local Office Closed)

1995 - 1997

Sr. Design Engineer: Managed in house engineering, design, and drafting projects.

Worked directly on development of product design for customers such as Nutone

Inc. both electronically and mechanically. Developed 3D aerospace EDM tooling

for Boeing jet fighter components. Design automated welding equipment for

automotive manufacturer. Managed design and detailing of standard conveyor

product line for the Buschman Company. Designed plastic injection molds.

BGP Services (Belcan), Cincinnati, OH. 513-***-****

1988 - 1994

Senior Engineer: Supervised design, development, of automated equipment for

Procter & Gamble's converting division. International Technical resource

for web folding, high speed disintegration, distribution of nonwoven fiber

and drive systems. Headed international design projects interfacing with

European, Arabic, and Asian cultures. Supervised projects from conception

to start up. Streamlined internal design change management, reducing paper

work, and minimizing schedule impacts.

Value Engineering Coordinator: Determined needs for FEA, structural

analysis, and vibration testing. Developed recommendations for standardization.

Held periodic how to design' presentations for various converting

technologies.

Metalex Mfg. Inc., Cincinnati OH. 513-***-****

1987

- 1988

Project Engineer: Supervised assembly plant. Worked with sales force establishing

nationwide customer base in machine tool and aerospace industries. Managed

implemention of G.E. Vendor Excellence Program. Developed processing for

aerospace parts. Closed sales with Procter & Gamble, General Electric,

and Rohr Industries.

Alexander and Associates, Cincinnati OH. 513-***-****

1985

- 1987

Lead Designer: Automated equipment for Procter & Gamble's converting

division. Responsible for prototyping and developing new technology. Coordinated

and resolved engineering issues at a national level. Provided engineering

support for structural analysis, manufacturing, pneumatics, hydraulics, heat

transfer and sound suppression. Developed laminar and turbulent air systems

(dust particle suspension).

Collins Inc., Cincinnati OH. 513-***-****

1982 - 1984

Design Engineer: Developed Venco Dump Hoists for pick up trucks. My patient

lift for mobile CAT Scan units became an industry standard. Designed the

"M" series of Venco Tailgate loaders. Coordinated start up of manufacturing

facility in Jacksonville Fla.

SOFTWARE KNOWLEDGE

Windows 98, MS Office2000, Access, Project, Word, Excel, Power Point, Ansys

5.4, Working Model, AutoCad 2000 (2D and 3D), Microstation J(2D and 3D modeling),

Unigraphics, ProE, (2D and 3D modeling), Symantec Products, Adobe Acrobat,

AutoLisp, QBasic, Visual Basic, HTML, DHTML, PERL, CGI, Javascript. Experienced

in Lan and Novell Networks, Client/Server configurations, Norton Utilities,

Artisoft Lantastic v7.

EDUCATION

University of Cincinnati Evening College -

Bachelor of Science in Mechanical

Engineering, 1986

(Full time, at night)

References available upon request.

Resume (PDF)

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