Project Manager Sheet Metal

Joseph McCaleb

Email: abqaud@r.postjobfree.com

Address: ***** ****** **** **

City: Tomball

State: TX

Zip: 77375

Country: USA

Phone: 281-***-****

Skill Level: Management

Salary Range: $110,000

Primary Skills/Experience:

See Resume

Educational Background:

See Resume

Job History / Details:

Joseph McCaleb

22535 August Leaf Drive

Tomball, TX 77375

281-***-**** abqaud@r.postjobfree.com

Manager

Education:

BS in Management 2005, Almeda University

53 credits in Business Management. AS, Ashworth College. Enrolled.

AS in Mechanical Engineering 2012, Bryson University

Professional Project Manager Program. Ashworth College 9/29/2010.With Honors.

Autocad Certification. 5/2009,Penn Foster Career School.

Lean-Six Sigma Certification, 4/2005, Goodman Mfg

OSHA Safety Standards, 24 hr course 8/2004, Goodman Mfg

ASME Section VIII, Div. 1, 7/8/07, Bureau Veritas

Military: Navy, 4 years active, Bos'n mate E-5. 8 years reserve, Bos'n mate E-5. 6 yrs Sea Bees reserve, Steelworker E-5.Navy Expeditionary Medal. 4 Honorable discharges. 31 Credits from US Navy Training Courses

Total College Credits = 279

Summary:

28+ years of experience. Fabrication Expert. Leadership roles of up to 90 people. Management, Supervision, Estimating, Quoting, Designing, Construction, Installation, Fabrication. Total Quality Management, Project Management. Manual and Computer Drafting. Steel layout and fabrication expert. Extensive leadership experience and training. Human Resource Management. Seamanship. First aid and Safety. Fire fighting. Accounting. Lean/Six Sigma. Windows, Office, Autocad, Mapics, Syteline, Kronos, Turbo-cad, Project. Welding, mig, tig, stick, and fluxcore. Forging. Artistic ironwork. Sheet metal up to heavy architectural. Presses up to 600 tons. Brakes, shears, roll formers, turret punches, saws, and most machinery involved in fabrication. CNC as well as manual. Overhead Cranes, and Mobile Cranes up to 60 tons. Tractors, Trucks, Boom trucks, Lifts, Forklifts, more. General Maintenance on all the above machinery. Pipe welding. Structural welding. Specialty Welding. Skids, Platforms, Onshore, Offshore. Pressure vessels. Sheet metal expert. I have been around the world and have experience with many different foreign nationals. I have designed and built projects from small job shop work to 35 million dollar power stations. Much more

Employment History

Shield Air Solutions 06/12 to 02/13

VP of Manufacturing

Shield Air Solutions Inc.

3708 Greenhouse Road

Houston Texas 77084

Fabrication and assembly of air conditioning units ranging from small window units to large 30 ton units.

Increased production by 40% within 2 months of hire.

Taught lean Manufacturing in a classroom setting.

Increased testing capabilities by 50% by adding 2 more testing stations.

Obtained new laser and brake press for the fabrication shops.

Reorganised fabrication shop for better work flow and implemented visual workplace throughout the shop. Also implemented cell manufacturing throughout the whole plant. Fabrication and assembly areas.

Implemented using Kan-bans throughout the shop for all standard, stock components.

Increased fabrication production by 50% using pull manufacturing and insisted on prototypes being built to lower scrap rates.

Reorganised painting process. Cleared more drying room for parts and added more drying racks for parts thus increased painting capabilities by 50%.

Got rid of clutter, old machinery, obsolete parts, etc., to give the shop more production area.

Attended Board, SMT, and Production meetings

6 Direct reports, 82 indirect.

Reported to the company President

Worked closely with the other members of the SMT to schedule and maintain a steady work flow with high quality and customer satisfaction.

Position in the company was eliminated due to company restructuring.

TPS Houston Group LLC, Houston, Tx 11/06 to 06/12

7101 John Ralton Road

Houston Texas77044

Ph 281-***-****

Fabrication Manager

* Fabrication of Generator-sets for the oil industry, and other skidded packages. Mud pumps, tanks, etc. Projects up to 35 million.

* Fabrication of pressure vessels.

* Design, Engineering, Management, and Fabrication of any and all components needed to complete these projects. Personally set up, acquired certification, and put into practice the ASME program for this company. "U" and "R" stamps.

* Designed and built the largest helicopter rig Gen-set ever built.

* Quote all jobs pertaining to the fabrication process. Estimating experience with Mapics, Syteline.

* Test all welders.

* Hiring and firing of personnel. Supervision of up to 30.

* Used many of the same skills involved in previous positions.

AAA Technology, Houston TX 9/05 to 9/06

Plant Manager

* Fabrication of tensioning devices (pipe supports) for the oil refining industry

* Review, analyze, modify, and implement efficient and effective department processes, policies, and procedures for entire manufacturing shop, including weld shop, assembly, paint, shipping and purchasing operations

* Supervision of 30-50 personnel.

Goodman Manufacturing, Houston, Texas 7/04 to 6/05

Manufacturing Supervisor

* Build Furnaces and air conditioners on an intense production schedule for 5 assembly lines.

* Responsible for 20 to 60 people at any given time.

* Mapics, Kronos, Excel, Windows, Outlook, and Word used in computer tasks.

* Supervised powdercoat paint line as well as a large press department.

* Design and implement new procedures utilizing Lean, Six Sigma and Kaizan techniques.

* Establish physical layout of machinery for maximum Lean efficiency.

* Develop and implement cost saving procedures.

* Shift Safety Officer

Penny Sheet Metal, Broken Arrow, OK 05/03 to 03/04

Lead Man/Foreman

* Fabrication and installation of architectural sheet metal.

* Trim, standing seam roof panels, gutters, cupolas and other types of ornamentation and trim for buildings.

* Gathering the measurements and other data at the job sites to accomplish each task.

* Drawing the prints.

Weimann Ironworks, Tulsa, OK 5/02 to 5/03

* Fabrication of high dollar artistic ironwork

* Welding and forging of many types of metals and alloys utilizing artistic expertise and problem solving abilities.

* Installation of all completed projects - heavy travel and customer interaction.

Great Lakes Contracting, Grand Haven, MI 5/00 to 9/01

Superintendent/Foreman

* Supervision of 1-15 people; 6-8 people in the fabrication shop and 6-8 people in the field with weld rigs and other heavy equipment. Did many pipe welding jobs for the oil industry as well as tank cleaning. Job shop projects as well as production. Fabrication, design, and installation.

* Implement OSHA guidelines to ensure safety.

* Maintain shop supplies and handle maintenance situations.

* Training of personnel included welding tests, teaching welding, painting, sandblasting, forklift, saw cutting, plasma cutting, torch cutting, shear operation, drill press, hand tools, assorted power tools, iron worker, overhead crane, boom truck, loading of semi, etc

Custom Architectural Products, Zeeland, MI 4/99 to 4/00

Supervisor

* Supervision of 1-5 people

* Fabrication and Installation of architectural sheet metal components.

Holland Sheet Metal, Holland, MI 9/97 to 4/99

Lead Responsibilities:

* Supervision of 1-3 people.

* Sheet metal fabrication utilizing many types of brakes, shears, welders, plasma cutting and power tools.

* Drawing of prints, designing, and following the job through to final installation of, and pickup, delivery of same. Job Shop.

W.H. Porter, Holland, MI 3/87 to 3/97

Supervisor

* Supervision of 1-10 people in the sheet metal shop during the entire course of this ten-year employment. Utilized Lean techniques to streamline production and efficiency.

* Operation of shears, brake machines, presses, power tools, scheduling, packing and loading of the product, coordination of scheduling with the main office, production meetings etc. CNC as well as manual machines. All shipping operations.

* Worked closely with the engineers on design problem solving.

* Built walk-in mobile freezer units for the U.S. military following govt contract guidelines as well as prefabricated buildings. At the beginning of this employment, we averaged 7-10 buildings per week. At the end, we were producing 50 to 70 buildings per week. I made 678 freezer units in 5 years averaging 5 per week.

* Enforced safety and adherence to OSHA guidelines.

* Hiring and firing of personnel

* Made thousands of prefabricated buildings, park Shelters, gazebos, freezer units, and other job shop jobs as required. Also made laminated panels for all sorts of buildings.

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