Supply Chain Engineer

Sujit A. Das

**** * ****** ***** *****

Cell#: 817-***-****

Peoria, IL - 61615

Email: *****.***@*****.***

Career Profile:

. Industrial/Manufacturing Engineer with skills applied to success of

Time Study, Lean Manufacturing, optimizing quality, Kaizen, JIT,

increase productivity, supply chain management and profitability

through keen data analysis and process design.

. Documented record of increasing profit margins while maintaining high

quality projects completed on time and within budget constraints.

Experienced with Managing Projects, conducting regular meetings,

coordinating with client team and other contractors.

. Six Sigma Green Belt Certified

Education:

. Master of Science: Industrial Engineering

[The University of Texas at Arlington, Texas]

13th August 2011

. Bachelor of Engineering: Mechanical Engineering

[Mumbai University, India]

30th July 2008

Professional Experience

Manufacturing-Industrial Engineer

Geometric Americas Inc (Onsite-Caterpillar Inc)

20th Feb 2012- Present

. Evaluating Caterpillar's manufacturing processes, developing new and

modified process, testing and then implementing into existing

Caterpillar manufacturing operations under new SAP system.

. Working knowledge of Capp+, VPPA, HVC, Pinpoint.

. Worked in risk management processes like DFMEA, PFMEA, risk management

planning, risk analysis.

. Lean Manufacturing-Successfully reduced 4500 Machine Hrs for a year

(cycle time reduction) implementing line balancing, process

improvements, layout changes, Reducing walk time and performing time

Studies (ODS) for Assembly of Transmission and Torque Convertors

(CAT).

. Worked on Lean Six Sigma Project for Standard Work Optimization

(Increasing safety, ease for operators on the line and reducing

overall costs- (Annual potential cost reduction >1M in safety and

quality improvements)

. Worked on design robustness and validation activities including design

validation and verification planning and execution, design

verification trace matrix development, and data analysis during each

of the product development stages to provide safe, reliable and robust

product at minimum cost.

. Performing current state Capacity Analysis and suggest improvements to

improve the constraint and Bottle Neck by Line Balancing Model mix and

Demand Analysis, successfully reducing Non-Value added work and

increasing overall productivity.

Monograph Acquisition Assistant

University Of Texas at

Arlington 16th

Feb 2010- 30th Aug 2010

16th Jan 2011- 19th Aug 2011

Library of Congress 050 cataloging according to UTA Library procedures.

. Bar-coding and marking of new monographic material following UTA

Library procedures.

. Database knowledge: Full knowledge of Voyager 7.2.1 cataloging

module (UTA online database)

Industrial Engineer Intern

Jindhal South West (JSW Steel)

15th Sep 2010- 20th Dec2010

. Worked on fabrication process for steel and then Integrated quickly

into four-person team tasked with investigating, recommending,

planning and worked on time study to minimize bottleneck and improve

the overall supply.

. Worked on MRP and also reduced inventory from 52 to 41 days by

optimizing warehouse inventory (Six Sigma Project) by lowering the

inventory cost by 75% and implemented optimization processes in

inventory control and supply chain.

. Provided operation expertise, Lean manufacturing strategies, Control

Charts Supply chain, Inventory control and identified best practices

for inventory control and supply chain operations.

Manufacturing/Mechanical Engineer

M/s. Fabtech Works & Constructions

July 2007-July2009

. Verified drawings refined and corrected designs using AUTOCAD and PRO-

E and developed systems for achieving performance quality levels.

. Managed a manufacturing Bill of Material (BOM) database: update,

control and overall system management and scheduling of operations,

Line balancing, MRP.

. After fabrication of pressure vessels, boilers etc had lot of scrap

which was resaled. After Lean Manufacturing project, suggested instead

of selling the scrap metal piece we can use it to fabricate flanges,

nozzles and stands which can be used in Pressure vessels, Boilers and

Heat exchangers. After successfully using the scrap metal we managed

to lower the cost by 75% for buying the parts.

Area of Expertise:

Process Improvement-Lean Manufacturing, Control Charts, SPC, FMEA, Root

cause Analysis, Production Engineering, Time study, M.O.S.T, Quality

Control, SimulationandOptimization.

Operations Management- MRP, Work Measurement, Production Planning,

Inventory Planning and control, Supply Chain Management, Continuous

Improvement Strategies, Lean Manufacturing, Just-In-Time, Kaizen,

Statistical Process Control, Cost Reduction.

Technical Skills:

. Operating Systems: - Windows 98, Windows 8, XP.

. ERP Software: Oracle E-Business Suite.

. Simulation and Optimization Tools: Witness, Supply Chain Guru, TORA.

. Designing Tools: Auto CAD, PRO-E, Solid Works, MS Visio.

. Programming Languages: C, C++, VB6, GUID, SAS.

. Database Tools: MS-Word, MS-EXCEL, MS-Power Point, MS-Project,

Voyager.`

Academic Projects:

. Simulation and Optimization - Used "WITNESS" for preparation of

simulation models and analyzed problems given in the project.

. Advanced Engineering Statistics: Collected data, controlled variables

and analyzed it by constructing simple linear and multiple linear

regression models to statistically estimate the amount of calories

burnt by a person on the treadmill.

. Advanced Operation Research - Used software TORA to solve Queuing

theory and Linear Programming problems.

. Advanced Engineering Economy - Term Paper on "LIFE CYCLE COST

MODELLING".

. Metrics and Measurement- Done Time studies, operations and process

charts and work sampling.

Personal Skills: Strong experience in planning, leading and documenting

process improvement.

Management skills: Leadership Skills, Self-Starter, Time Management, Result

Oriented.

SUJIT A DAS

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