DGM QA/QC & NDT in HSAW PipeManufacturing and Cooating Plant at Kutch

SANTOSH KUMAR TIWARI

E-Mail: ***************@*****.***,

Cell: +91-942******* / +919*********

Skype id : sktiwarii

Linkedin : http://www.linkedin.com/profile/view?id=92326333&trk=tab_pro

Working as NDT Head at PSL Limited-Varsana, Over 12 years experienced NDT,

QA & QC professional.

I am having over 12 years' experience in Non Destructive Testing, Quality

Assurance, & Quality Control. I have learned skills by self working then

upgraded the Qualification levels. I can define myself as a "Hard working &

result oriented person with Practical, Systematic & Analytical approach"

who is always ready to accept challenging goals and assignments".

Professional Summary

< Presently working at PSL Limited with position of "NDT Head" & "DGM

QA/QC,

< Non Destructive Testing, Quality Assurance (Management Systems), &

Quality Control Professional,

. Non Destructive Testing Professional ( ASNT NDT Level III (UT, RT, MT,

PT - ID 165217) working as Corporate Level III of PSL Limited.

Designed & implemented NDT procedures confirming to ASME Section V,

API 5L & various ASTM standards requirements.

. Quality Assurance Professional ( Management Representative for QMS

(Complying API Q1+5L & ISO 9001, ISO / TS 29001), EMS - ISO 14001, &

OHSAS 18001. Technical Manager for LMS (Complying ISO IEC 17025).

. Quality Control Professional ( Prepared and qualified Welding

procedures confirming to ASME Section IX requirements, Planned &

implemented shop floor inspection confirming requirements of HSAW

Pipes (Specifications APL 5L, Shell Global DEP 31.40.20.37, DNV, Saudi

Aramco's Piping standards, IS 3589, & IS 5504, & various clients like

GAIL, IOCL, EIL, GSPL, HPCL, PAN HANDLE Energy etc).

< Effective Training skills for providing training on NDT & Management

System subjects.

< Adept in implementing cost saving measures to achieve reduction in

expenditures.

Specialties:

1) ASNT NDT Level III in UT, RT, MT, & PT.

2) Certified Lead Auditor ISO 9001 : 2008.

3) Experienced in NDT Testing & Training, Quality Assurance and Quality

Control.

4) Experienced in RT, MT, PT, UT, Phased Array and TOFD.

Achievements

A. Non Destructive Testing:

1 Working in NDT since 2001, Certified as NDT Level II in UT, RT, MT, PT, &

VT in April 2002. Achieved ASNT NDT Level III certification for UT in

December 2006, & RT MT & PT in April 2007.

a. Working as "Corporate NDT Level III (UT, RT, MT, & PT)" of PSL Limited

since May 2007 & "NDT Head" since 2010. Gained approval and 100%

satisfaction of M/s Shell Global, M/s Siemens, M/s Black & Beach, M/s

EIL, M/s GSPL, M/s IOCL, M/s HPCL, M/s Tractebel, & M/s Gail for NDT

effectiveness at PSL.

b. Trained & certified more than 125 NDT level II personal at PSL Limited

Varsana and more than 25 NDT Level II persons at PSL North America

LLC.

c. Suggested & get modified the simple AUT machines with Computer

controlled and PLC operated Auto Engage/Disengage and recording of

testing data enabled the machine to be operate by one operator

independently, instead of three to four persons required to operate.

d. Suggested & get modified reporting software of testing equipments to

directly transfer data into pipe tracking system and provide ready to

use reports resulted in Operators 40% time saving for more emphasis on

test evaluations rather than report making.

B. Quality Assurance:

a. Enhanced management systems awareness up to root level employees from

60% to 98% by modified compact and easy presentations, group

discussions, & Practical case Drills, hence increased the

implementation.

b. Gained 100% satisfaction of new clients M/s Siemens, & M/s Black &

Beach.

c. Gained 100% satisfaction of NABL auditors.

C. Quality Control: Enhance controls on product quality based on continuous

feedback and analysis of observations as follows:

a. HSAW pipe diameter control tolerances achieved within 1 mm for pipe

diameters up to 48" OD, and within 3 mm for Pipe diameters more than

48" OD up to 120" OD.

b. WELD soundness in terms of penetration, fusion, ductility and strength

achieved more than 99% satisfaction level for HSAW pipe grades

starting from similar to & API 5L Grade B up to API 5L X80M grades.

c. Perpendicularity always ensured within 1mm of pipe faces, and

straightness within 0.5% of length. Other similar properties also

controlled well below specification's tolerances.

Professional Experience

Since March' 2001 - Till date

Name of Organization : M/s PSL Limited, Pipe Mill Division, Varsana &

Nanichirai, Kutch, Gujarat.

Designation : Joined as Engineer QA/QC in March 2001, promoted as Sr.

Engineer in 2003, promoted as Manager QA/QC & Corporate

NDT Level III (UT, RT, MT, & PT) in 2007, Promoted as

AGM QA/QC in 2008, Promoted as DGM QA/QC & NDT Head in

2010.

Job Responsibilities : Heading NDT department, Heading PSL Central

Laboratory, Management Representative for QMS, EMS &

OHSAS, & Technical manager for Laboratory Management

System, NDT equipments development & new purchase.

Aug' 2008 to June' 2009

Sister Company : PSL North America, Bay St. Louis, Mississippi, USA.

On Deputation : As AGM QA/QC and NDT Level III (UT, RT, MT, & PT)

Job Responsibilities : To train & certify NDT inspectors of PSL

North America, To assist QA/QC Manager of PSL North

America for API certification, shop floor inspection

coordination at PSL North America.

Aug' 2000 - Feb' 2001

Name of Organization : M/s Parle Soft Drinks Pvt Limited, Indore,

Madhya Pradesh.

Designation : Sr. Sales Executive

Job Responsibilities : Handling the sales of mineral water brand

name "Bisleri" in Indore and Raipur territory.

May' 1997 - June' 1998

Name of Organization : M/s Commercial Automobiles Limited, Jabalpur,

Madhya Pradesh.

Designation : Store Executive

Job Responsibilities : Handling the receipt inspection,

dispatches, and sales of Telco Guanine Spare Parts.

Professional Certifications

< ASNT NDT Level III in UT, RT, MT, & PT (ASNT ID: 165217).

< Certified Lead Auditor for ISO 9001:2008.

< Certified in ASME B 31.8 for Design and construction of Gas Transmission

and Distribution Pipelines.

< Certified Internal Auditor for ISO / TS 29001: 2010 & API Q1 Eighth

edition., ISO 14001 : 2009, & OHSAS 18001: 2007

< Certified Root Cause Analysis Training From DNV

Academics Background

< Completed LLB - SY (56%) from Tolani Law College, Adipur - Kutch

University in 2011-12. Appearing in LLB - TY in 2012-13.

< Completed B. Tech. Mechanical 5th Semester (70%) from KSOU in 2012.

Appearing in 6th Sem of B. Tech in July 2013.

< MBA (Marketing & HRD) from Lal Bahadur Sastri Institute of Management

Studies & Research, G. G. D. U, Bilaspur in 2000 with 64%.

< B.Sc. (Electronics) from Govt. Autonomous Science College Jabalpur in

1997 year with 69%.

< Higher Secondary (12th) from M. P. Board Bhopal in year 1994 with 78.8%.

< High School (10th) from M. P. Board Bhopal in year 1992 with 84.4%.

IT Exposure

< Database Management Software for Product and other Data Management

Systems like ERP, SAP etc.

Personal Details

Date of Birth : 13th August 1976

Passport Details : K 8650401 valid till 31 DECEMBER 2022

Nationality : Indian

Languages Known : English, Hindi, Bundeli, Bagheli

Marital Status : Married and also having two Sons

Mailing Address: Permanent Address:

Plot No. 329, Mangaleshwar Nagar, MIG Deluxe -01, Housing Board

Colony,

Near Leelashah Kutiya, Subhash Nagar, Maharajpur,

Adipur, Gandhidham, Kutch, Jabalpur, M.P. - 482004,

Gujarat - 370205, India India

~ References Available on Request ~

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