Quality Control Manager

Mengmeng Zhu

**** **** ****, ******, ******* Mobile: 732-***-****

Email: *********@*****.***

SUMMARY

Industrial & Systems Engineering major over two years working experience in process improvement, production

cost and quality control, data collection and analysis, manpower scheduling, assembly line balancing, layout planning,

production capacities estimation, six sigma training, lean manufacturing, preventive maintenance and inspection,

warranty modeling and simulation, statistical analysis, market forecasting, and customer communication. Strong project

management, team building, and leadership skills.

EDUCATION

Rutgers University, New Brunswick, New Jersey

MS in Industrial and Systems Engineering, GPA 3.64, Sep 2011 - present

Rochester Institute of Technology, Rochester, New York

Complete coursework in Industrial and Systems Engineering, GPA 3.67, Sep 2010-May 2011

Nanjing University of Technology (NJUT), Nanjing, China

B.S. in Industrial Engineering, GPA 86/100 (Rank 1/72), June 2008

WORK EXPERIENCE

Xueda (Nanjing) Information Technology Co., Ltd

Consultant, November 2009 - August 2010

Analyze feedback data from media platforms, do quantitative analysis to model customer feedback, and assign

advertising appropriation to each media placement in the next quarter.

Forecast customer demands with cooperation of marketing department based on previous database and align the

work with goals and strategies of the organization.

Participate into individualized planning based on customer's requirement and ensure alignment of other departments.

Allocate monthly assignments to other team members based on their skills and competency.

HannStar Display (Nanjing) Corp, Greater China

Industrial Engineer, July 2008 - November 2009

Use standard cost control method to compare monthly input-output situation of material cost difference, manpower

cost difference, and variable manufacturing overhead, and maintain SAP data to ensure on schedule delivery and

standard material usage.

Estimate production capacities of each model based on standard cycle time and analyze inventory capacity to ensure

safety stock.

Determine necessary manpower requirements based on production capacities and revise when necessary.

Use CAD to plan the layout of the fabrication that includes equipment, materials, and work force flow.

Identify, analyze and continuous improve bottleneck units, which include standard Operating Procedure (SOP)

assembly line balancing rate, productivity improvement, materials delivery and path, equipment layout planning,

manpower allocation, waste reduction, downtime reduction and coordinate with other departments to resolve

bottlenecks.

Evaluate value of losses, which mainly includes materials and utilities, and ask for compensation from supplier or

related departments.

Cooperate with quality, materials and manufacturing department to ensure implementations of production process,

and apply statistical quality control method to control manufacturing process.

Track and summarize KPI from each department, and work out with related departments to ascertain reasons if

actual values have not achieved goal values.

Provide the technical support to the implementation of new model.

Assess potential risk of each production line, use FMEA method to find effects based on failures and get optimized

solutions to potential risks.

Nanjing Pudi Building Materials Industrial Sensing Co., Ltd

Engineering Intern, January 2007 - January 2008

Liaise and participate work with suppliers and technical translation and interpretation for the western engineers.

Report daily and monthly productivity performance, identify and report the risk of current process to the manager.

Track daily commodity cost, currency, and compare with the previous cost to align with cost reduction.

METRO Supermarket (Nanjing) Logistics Distribution Centre

Supply chain summer Intern, June 2006 - August 2006

Coordinate communications between distribution center, suppliers and other departments.

Summarize the monthly performance of suppliers and report to manager.

Mengmeng Zhu

8303 Hana Road, Edison, NJ08817 Mobile: 732-***-****

Email: *********@*****.***

Ensure accuracies of daily input and output data of warehouse.

RELEVANT COURSES

System Reliability Engineering I & II Design and Analysis of Experiments

Statistical Quality control Quality Management

Linear Programming Nonlinear & Integer Programming

Production Analysis Life data Analysis

PROJECTS

Optimization of virtual drilling function of Scapula(by VTK, ITK and FLTK), 12/2012 - present

Develop the optimized drilling function on the top of Scapula and simulate the drilling process(programmed by

C

Reliability Measurement and Analysis of Motor Vehicle System, Spring 2012

Analyze reliability block diagram of the overall vehicle system and develop the optimized reliability distribution

(model) for each sub-system.

Measure component reliability based on the means time to failures (MTTF) under accelerated situation and infer

related parameters for sub-system in normal condition base on accelerated factor.

Compute parametric renewal function estimation and analyze availability under renewals.

Estimate the optimal preventive replacement cycle using block replacement policy and age replacement policy

Compute and compare warranty costs based on renewal function and failure cost of each component.

Analysis of Lymphoma/Leukemia Data (programmed by SAS), Spring 2012

Use the log-rank test of equality across strata, a non-parametric model for the categorical variables, and Cox

Proportional Hazard regression, a semi-parametric model for the continuous variables to find out the significant

predictor in the model.

Model building, comparing different predictor candidates and finding out the optimal model for

Lymphoma/Leukemia Data.

Coffee Machine Reliability Analysis(simulated by Arena), fall 2011

Analyze the working process of coffee machine, and develop the optimized reliability model of each sub-system by

Minitab.

Calculate the reliability and availability of each component base on the mean time to failures (MTTF).

Use Markov process to solve the reliability function by assuming a repairable system.

Make improvements and increase system reliability on the current system by adding the parallel elements to the

weakest sub-system of coffee machine.

Simulate the working process.

Inventory Routing for Beverage Distribution (programmed by Matlab), Spring 2011

Formulate the beverage distribution model, which has to consider the numbers of nodes, trucks capacities,

customers demands, and shortest route.

Use Heuristic Algorithm to solve the distribution model and obtain the specific load and route for each truck.

Tabulate the time window for the beverage company based on the average speed of each truck on the estimated

traffic condition, service time of each customer, and unexpected occurrence dealing time.

COMPUTER SKILLS

Progamming: Visual Basic, C++

Statistics: Base SAS in Windows, R, Minitab, SQL, Excel.

Engineering: SAP, ERP, ARENA, AutoCAD, AMPL, Solidworks, Proplanner, Flexsim, FeatureCAM.

Others: MS Office, MS Visio.

ACCOMPLISHMENTS

Excellent Graduate of NJUT (1 out of 72)

National Lizhi Scholarship (2 out of 72)

Government Scholarship of Jiangsu Province (1 out of 72)

Award for best overall student by NJUT (Every Semester)

Corporation Merit of Six Sigma Financial Benefits (HannStar Display (Nanjing) Corp, Greater China)

National Outstanding Consultant (Xueda Information Technology Co., Ltd)

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