Manufacturing Engineer

Hany Afifi

+1-587-***-**** Canada

E-mail: *******@*****.***

University training programs -2012

Six sigma green belt CERTIFIED

Faculty of Management

McGill University - Canada

Lean Manufacturing project leader

Faculty of Management

McGill University - Canada

Qualifications: B.SC. Mechanical Engineering 1994-1999

Ain Shams University -Cairo

Mechanical Engineering Design and production department

Post Graduate Diploma 2002 - 2004

Computerized numerical control machines

Ain Shams University -Cairo

Employment:

1/11/2011 - 11/7/2012 Shop floor team leader

Cyclone MFG -aerospace

(Ontario-Canada)

Company Brief:

Aerospace manufacturing company, specializing in the manufacture and assembly of medium and large airplane structures .

Responsibilities:participate and execute manufacturing plan improve processes to optimize machine loading and cutting Parametersoperating and setting 5 Axis milling CNC machines participating in lean,5S activities provide training for new operator

1/2/2008 30/4/2011 Manufacturing and Assembly Manager –oil and gas

Omni Oil Technologies

Dubai- (Part of Lime Rock partners - USA)

Company Brief:

Design manufacturing and assembly of Oil and Gas drilling tools, and oil field service provider. Shop manpower 45 operators, Large size CNC Machine Shop, manual machines, hardfacing, arc welding and assembly shop.

Responsibilities:

Profitably manage the manufacturing resources to achieve customer satisfaction.Maintain and enforce the safety program for all plant equipment and personal; Review safety record to ensure upholding standards of maximum safety.Coordinate manufacturing activities through planning with other company departments to achieve all manufacturing objectives in a timely and cost effective manner Ensure the organizational effectiveness, capabilities and competencies of the workforce to meet the current and future needs. Create a work culture that excites, engages, develops and motivates employees. Execute Performance Management Process timely with direct reports.Initiate justification for additional expenditures or time. Plan and review manpower requirement to meet on time delivery of contracts. Initiate manpower requisition for approvalAssist in preliminary launch meetings to define scope and time table of contractAssist Program Management in the determination of the build or buy for trucks and primary parts;Manage operational budget for related activities. Manage within Budget for contractParticipating in production planning, scheduling and managing the production processes to ensure high quality production at all production stages Develop, implement and improve processes to optimize machine loading and cutting Parameters; initiate and carry out projects that improve efficiency and/or reduce Operation cost Report and analyze compliance to production schedules and meeting of deadlines; ensures Customer satisfaction at all times Ensure that all manufacturing staff are competent and individual training &development needs are assessed Coordinate and Supporting purchasing department and identifying new suppliers and service Providers Fully comply with and exercise diligence in observing all QHSE standards Specified by executive management and JAFZA rules and regulation Plan and execute QMS processes.Auditing suppliers and evaluate their capability and quality systems.

25/6/2005 1/2/2008 Senior Manufacturing Engineer

Omni Oil Technologies

Responsibilities:

Programming and operating the CNC machines.Optimization of machine loading and cutting parametersSupervising the production at all stages and comply with delivery schedulesSet measures to ensure the highest standards of product qualityDiligent setting and supervision of machine maintenance schedulesEnsuring products are delivered within the required product costs and budgetsCompliance to all safety regulations for the job & those defined by Jebel Ali Free ZoneDiligent data entry & reporting through the company’s management systemsPreparing SPC sheet and inspection kit for manufacturing parts

1/1/ 2000-25/6/2005 production and assembly engineer

AIO

Cairo - (Part of Thales group France)

Company Brief:

Manufacturing thermal image equipment, fire control system for tanks, upgrading system for tanks, military spare parts .

Responsibilities:Programming and operating the CNC machines.Assist in preparing make/buy list studyEstablish production method of manufacturing items and cnc programsOrganizing and coordinating activity of process plannersControlling the document preparation and updating processControlling the non conforming items Monitoring the rectification of defected parts, preparing failure report analysis for the, defected item monthly.Set specifications and capability of new production equipment Participating in manufacturing of the prototype to ensure that production target are met in a cost effective manner

Computer skillsMS - office (word – excel-outlook).Solid works - Pro e wf3 - Mastercamx6 - AutoCAD

Skills

Team player, Strong Communication skills, Problem solving, Decision making, Job planning, Information Search, Continuous learning, Knowledge lean, 5S concept

Training courses CNC milling ultrasonic machining technique by DMG QHSE trainingFinance for non financial professionalsInternal auditing Quality management standard Six sigma breakthrough improvement CNC Milling 4axis G code CNC Turning 3axis programming Awareness for ISO-9000

Leading Projects: ISO 9001-2008 achievement and passing surveillances audit since (2007)API Q1 achievement and passing surveillance audit since (2009)Team leader in starting up new manufacturing facility in MalaysiaSuccessfully passing surveillance audit by Baker Hughes,Schlumberger,weatherford Starting quality circle improvement technique in shop floorSupporting and Improving our suppliers quality and efficiency drive and implement multi task operator training programupgrading and increase manufacturing capability through improving manufacturing practices and machines

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