Manager Design Engineer

GOUTAM SHANKAR Passport No. -

J*******, INDIA

Date of Birth: 8th May 1983

Ph No. +91-897*******, email: ******.*******@*****.***

Objective:

To seek a challenging position in design and development to

utilize my skills and abilities to the best in the industry that

gives an opportunity for ample professional development.

Brief Overview:

. More than 5&1/2 years of experience in Engines & Engine

peripherals design and development

. B.Tech & M.Tech from IIT Kharagpur in Mechanical Engg with

Specialization in Thermal Energy & Environmental Engg.

Professional Experience:

* TOTAL WORK EXPERIENCE (5 Years & 5 months)

* Current Employer: Bajaj Auto Ltd, Pune, India

Duration: June 2012 till present

Designation: (BA-03): Asst. Manager - R &D, Engines

As a Design Engineer:

> Core team member for the design and development of Single

cylinder Common rail engine.

> Making the thermodynamic models of the Bowl volume and

optimization of the Combustion chamber.

> Optimization of the Intake port.

* Previous Employer: Escorts Ltd, Faridabad, India

Duration: May 2011 till May 2012

Designation: (G-3): Manager-Team Leader

As a Design Engineer:

> Team Leader for new FT-55 HP series tractors for

domestic/international project which involves

designing/finalizing/packaging vehicle level components and

managing resources.

> Vehicle Design layout completed for FT-60 tractors-Turkey

and Italy.

> Turbocharger mapping done for 3cyl TCI engine.

> Finalizing the Air Intake System for BT-3A tractors &

FARMTRAC 65EPI & 70.

> Making the thermodynamic models of the Air intake & Cooling

requirement of the Engine and making data sheet for the

supplier.

> Preparation of BOM and Engineering Change Orders.

> Making the IC hoses and pipes routing for the TC model - FT

65EPI.

> Finalising the Air Cleaner for BT-3A, FT65/60/45/30, PT445,

4455,439 tractors.

Key Projects - BT3A tractors - FT55, FT 6060 & 6065.

Team member in implementation of DMU, TeamCentre & PLM in Escorts Ltd

* Previous Employer: Tata Motors Ltd, Pune, India

Duration: Aug, 2007 to May 2011

Designation: (TM-2) Technical Manager - Engines Design and Development

As a Design Engineer:

> Design & packaging of 4 SP DICOR Engine & its components

such as Cooling systems, Air Intake Systems, VGT, Flywheel

Housing, Air Intake Elbow, Exhaust Manifold, Exhaust Elbow,

Oil return line for TC, High Pressure Fuel Pipes, Gaskets

etc. at both component level and vehicle level.

> Making new drawings or reviewing/modifications for engine

components at both engine level & vehicle level using Pro-E

as a tool.

> Calculating and making design data sheets for supplier

components such as Radiator, Intercooler, Air Intake

systems and finalising them for final production.

> Making and releasing full Technical Parts List for Engine

group for proto and production in iLink & PLM.

> Exposure to the latest DICOR (Direct Injection Common Rail)

system and its accessories.

As a Manager:

> Managing the resources & manpower for engine and vehicle

level work among designing and testing team.

> Managing support efforts and technical relationships with

suppliers, shop floor.

> Co-ordinating the work among various departments for

vehicle level CAD model assembly and packaging and for

proto vehicle building.

> Indenting and procuring all components required for proto

building and making sure the designed components are

perfectly fitted onto the proto vehicles and finalizing

them for production.

> Making Technical Parts List, release of final components

via PLM.

> Exposure to production process from sub assembly to full

production in Tata Motors Ltd, Pune.

Key Academic Projects:

* Designed & Packaged 4SP DICOR engine & its accessories for

Army & Non-Army application LBPV (Light Bullet Proof

Vehicle):

> The project entailed the packaging of engine & its

accessories in existing SUMO CAB (armored) & design of

efficient cooling system and air intake system in a very

critical and confined space, starting with the army's

requirement of Power-to-weight ratio, ability to start at

ambient of -30 0C and various other requirements, the

design was successfully done and released for production,

thereby increasing company's revenue in army sector. A

totally new Air Cleaner was selected, VGT was implemented,

Exhaust manifold, Air intake elbow, Exhaust elbow,

Crankcase ventilation were designed as per the required

designed parameters. Noise reduction materials were

implemented on the Cylinder head, Cylinder head cover, TGH

cover, Oil sump and a great reduction in Noise was also

observed. Grid heater and adaptor was also packaged in a

very innovative way to achieve cold start at -25degC at

Leh, Ladakh.

* Designed & Packaged 4SP DICOR engine & its accessories for

LSV (Light Specialist Vehicle-Army application):

> The project entailed the design of efficient cooling system and

air intake system, starting with the army's requirement of

Power-to-weight ratio, ability to start at ambient of -25 0C,

to be able to work in high altitudes (17000 ft.) such as those

of Leh & in hot conditions like Suratgarh & Bikaner and various

other requirements

* Designed & Packaged 4SP DICOR engine & its accessories for

RUSSIA LHD SFC 410- The project involved designing of

Exhaust manifold, Oil return line for TC, Exhaust elbow, Air

intake elbow, design of Grid heater adaptors for cold start

at -40degC, VGT packaging, Designing of cooling system,

finalization of Air Cleaner.

* Designed & Packaged EGR Cooler & EGR Valve for Y1-BSIV & SFC

410 DICOR engine -

> The coolant flow rate, pressure drop, packaging constraints

and heat dissipation by the EGR cooler + valve is studied

and the packaging & plumbing of EGR & EGR tubes is done.

* ACADEMIC CAREER

> Master's in Technology (M.Tech, CGPA: 7 / 10 )

Specialization in Thermal & Environmental Engineering (May,

2007)

Indian Institute of Technology, Kharagpur INDIA

> Bachelor in Technology (B.Tech, CGPA: 7 / 10)

Department: Mechanical Engineering (May, 2007)

Indian Institute of Technology, Kharagpur INDIA

Projects completed in M.Tech (Thermal Engineering & Environmental):

> Modeling of a Metal Hydride based Multistage Hydrogen

Compressor. (Platform MATLAB) - This project won the 2nd prize

in Business 'B' plan conducted by GE in Kshitij, 2007: Asia's

biggest Techno-Management festival at IIT Kharagpur.

Projects completed in B.Tech (Mechanical Engineering):

> Study and Generation of Fractal Geometry and its applications

in today's world. (Platform MATLAB)

> Study of Diesel cycle, Working of a Diesel generator, fuel

consumption and its pollution study.

PROFESSIONAL TRAININGS

> Out Bond Training, Panchgani Pune, September 2007.

> DFMEA Workshop

> On the job training on Value Engineering, Pune, November 2007.

> On the job training on Pro-E Wildfire, Pune, Feb 2008 and UGS-NX7.5 at

Siemens, Gurgaon.

> Certified Product Life Cycle Management (PLM-PMI) Training, organized by

Siemens & UGS India Limited at Pune, May 2008.

> Surface modeling in Pro Engineering, November 2008.

> Tolerance Analysis, December 2008.

> Fire Prevention & Extinction, January 2009.

> Design for Six Sigma, June 2009.

* INDUSTRIAL INTERNSHIP

> Usha Martin Industries Ltd., Ranchi, India

The project was to estimate the amount of Compressed Air used in

the Wire and Wire ropes division (Wiremill, Ropery and Furnace)

under Mr. A.K.Dutta (Vice President, Usha Martin).

DURATION: - 2nd May - 25th June, 2005 (8 weeks).

* SKILLS

> Engineering: MATLAB

> Design: Pro E (Wildfire5.0), UGS-NX7.5, AutoCAD, Autodesk

Inventor, Mechanical Desktop.

> Mathematical: MATLAB, Mathematica, Engineering Equation Solver.

> Programming: C, Microsoft Excel.

> Graphics & Animation: Graphical User Interface (GUI) using

MATLAB, Adobe Photoshop.

> Working Platforms: Windows 98/2000/XP/VISTA, WIN7, LINUX, UNIX

* AWARDS AND ACHIEVMENT

* Received acknowledgement for Paper presentation on Designing of Efficient

Cooling system for Light Bullet Proof Vehicle above 3.2T at Innovation

Day at Tata Motors Ltd., Pune

* Received consolation certificate for Designing an Effective Cooling

System for Light Strike Vehicle above 4.2T at 32nd Quarterly Technical

Seminar at Tata Motors Ltd.

* Won the 2nd prize in Business B-plan conducted by GE at Kshitij

- 2007, IIT Kharagpur.

* Choreography Captain & Lead Choreographer of the Gold, Bronze &

Silver winning team of Azad Hall of Residence, IIT Kharagpur

(2003, 2004, and 2005 respectively).

* NCC Cadet for 3 consecutive years.

* Active member of the School Science team and won Silver and 2nd

Consolation in the Inter School Competition, Rourkela, Orissa (1996-1998)

* Won Gold and Karate Championship of Sundergarh District, Rourkela,

Orissa, India (1997-1998).

* Participated in the National Karate Tournament, India (1997-

1998). [pic][pic][pic]

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