Plant Quality

Syed Abdal Ahmed

**** **** ********, ***********, **, L5V2T6

Home: 905-***-**** / Cell: 647-***-**** Email: aboyf7@r.postjobfree.com

PROFILE:Mechanical engineer with over 15 years of experience in: Project engineering, construction, inspection, installation, pre-commissioning & commissioningStartup and operation of utilities equipment including chillers, boilers, pressure vessels and air compressors; water treatment plants, nitrogen plants, cooling water systems, cooling towers, heat exchangers, fin fans, fire water system, tank farms and process piping related to Petro-Chemical Industries and refineries. Review and analysis of documentations such as BFDs, PFDs and P&IDs. Familiar with the ASME- B31.3, ASME SEC VIII, API standards. Knowledgeable in Total Quality Management (TQM), ISO 9000 and 9002. Fully conversant with Production Systems JIT, TQM and quality audits. Familiar with the use of Programmable Logic Control (PLC) systems and DCS in the Petro-Chemical industry. Knowledgeable in the use of MS Office applications such as MS Word, Excel, and Outlook.

JOB RESPONSIBILITES INCLUDED:Coordination of technical data collection and dissemination between/within the company and contractors.Conducting project meetings to collect and distribute information pertaining to projects. Technical specification review and resolution. Schedule and monitor program activity and achieved on-time results including follow-up with external suppliers to ensure timely response to action items. Monitor program cost activity and achieved in budget results. Ensured that project charges are correctly represented for accounting’s closing process. Evaluation of project performance of functional areas involving conventional methods and types of plans, investigations, structures, or equipment. Selection and recommendation of procedures or development of methods. Supervision of engineering activities. Coordination of the preparation of technical specifications. Supervision of technical testing and field engineering / QC teams. Assisted in contractor communications pertaining to specific projects. Reviewed and monitored project progress to assure quality and adherence to requirements of contract documents.

PROFESSIONAL EXPERIENCE:

Production Assembler (JCIM) Plant Toronto, Canada Feb 2010 – Till Date

JCIM/Johnson Controls auto Interiors Manufacturing, Mississauga is an organization who manufactured OEM components to industries in the auto industry.

Responsibilities include but are not limited to:Cross functional team member responsible for problem reporting and program documentationManage and motivate team members to ensure Total Quality Management (TQM)Product audit for quality management in accordance with CS1 and CS2 standardsResponsible for final product inspection and reporting issues to manage conformityResponsible for Schedule parts production and quality controlAttend production meetings and safety meetingsTeam member of Headliner for Chrysler’s production assembly

Process Development Corporation, Toronto, Canada May 2009 – Oct 2009

Quality Inspector and Auditor

Process Development Corporation is also an organization that provides expert third party services in quality control and management to various organizations who supply OEM components to industries in the auto and transport industry.

Responsibilities included but were not limited to:Cross functional team member responsible for problem reporting and program documentationManage and motivated team members to ensure Total Quality Management (TQM)Product audit for quality management in accordance with CS1 and CS2 standardsEnsure that all inbound parts match paperwork and before sending to parties they conform to quality inspection criteriaResponsible for final product inspection and reporting issues to manage conformity

HAKA Group/Petro-Rabigh/ARAMCO RABIGH (PMT), Saudi Arabia Nov 2007 – Nov 2008

Mechanical Superintendent

Responsibilities included but were not limited to:Replacement of forty-four overhead air-cooled heat exchanger fin-fans valued at over $26.00MM.Review daily activities with construction contractor.Monitor ongoing project activities onsite, and monitored contractor resources to assure proper and adequate labor, tools, consumable materials and equipment are available when required.Review with the project planner the critical path activities and ensured that third party resources were allocated in the most efficient manner also ensured that they received accurate and up to date information related to work progress on a daily basis.Supervised and participated with the construction teams during erection, installation, testing and pre-commissioning, of the plant utilities including chillers, water treatment plants, boilers, compressors etc, according to procedures Preparation and implementation of the project execution plan while ensuring third party contract supervisory staff understands the plan.Supervise the construction teams to ensure projects delivered according to procedures, KPI's and within budget, scheduled and quality requirements.Arrange resource loading for implementation of the construction program with project services. Review and resolve technical ambiguities to comply with company standards.Review and approve technical queries submitted by contractor.Track construction activity progress and reported to management.Supervise and coordinate with vendors to ensure that all alignment for rotating equipment tests were done and results were as per specifications.Confirm activity completion and requested inspection.Closely coordinated with the client during shut-down, tie-in and final transfer.Supervise all mechanical pre-operational, operational and load performance activities.Strictly implemented environment, health & safety policy and procedures.Schedule walk-through and process mechanical completion certificate.

S.G.S RESOURCES LTD, Calgary/Fort McMurray, Canada Jan 2007 - Aug 2007

Quality Assurance Inspector

Worked with Suncor Energy - Oil Sands in Fort McMurray, Alberta, Canada

Responsibilities included but were not limited to: Review P&IDs, prepare ITPs (Inspection Test Plans) and hydro-test sheets verification.Inspect and evaluate material and equipment for compliance to code and standard.Perform TML study to generate the new inspection points and schedule.Prepare NCRs and inspection reports.Perform visual external inspection of oil and gas facility equipments i.e. heat exchangers, piping, pressure vessels, pumps, tanks, strainers, PSVs / PRVs, etc as per punch list for in plant turnarounds. Present / perform toolbox talks.

EXPERT-TECH, Toronto, Canada Feb 1998 – Jul 2006

Utilities Consultant

Responsibilities included but were not limited to:Preparation of utilities management plan, cost benefit analysis, and writing of reports.Inspection of clients equipments Preparation of proposals to clients about HVAC system replacement of chillers, air handling units, potable and water treatment plants, and quality control.Coaching and mentoring of company staff.

ARABIAN INDUSTRIAL FIBERS COMPANY, Saudi Arabia Jul 1994 - Jan 1998

Utilities Foreman

As the in-charge of utilities, I carried out the following:Supervised and participated with the construction teams during erection, installation, testing and pre-commissioning, of the plant utilities including chillers, water treatment plants, boilers, compressors etc, according to procedures Supervised the vendors during the commissioning and start-up of equipment (chillers, all utilities rotating equipments and cooling towers etc).Monitored the operating parameters of the plant, assessed the quality and measured the quantity of utility supplies to the manufacturing plant during the shifts in ISO 9002 environment.Prepared reports about the performance and abnormalities in the plant operation which helped in the management and smooth running of the plant.Reviewed the laboratory analysis report and took necessary actions to maintain product quality for ISO 9002 compliance.Trained operators for safe and efficient operation of the plant that reduced worker and operator accidents by 90%.Interacted with internal departments to maintain and coordinate the work schedule with safety and security.Coordinated issues with external agencies such as Royal Commission, ARAMCO, and Yenpet for supply of utilities, fuel and chemicals that reduced downtime by 15%.Plant utilities included nitrogen plant, cooling towers, air compressors, demineralized water treatment plant, process water, potable & fire water system, chillers, air handling units, boilers, HVAC, Heat Transfer Medium System (H.T.M Heating Ovens), pure acid unloading and conveying system, ethylene glycol recovery plant, hydrogen gas distribution system, biological effluent treatment plant, tank storage farms, sea water pumps and distributed control system (DCS).

NATIONAL FIBERS LIMITED, Pakistan Nov 1981 - June 1994 Utilities Assistant Manager

Responsibilities included but were not limited to:Manage and participate during construction, installation, pre-commissioning, commissioning and start up of utilities such as chillers, HVAC system, air compressors, cooling and chilled water pumps, sea water pumps, water treatment plants, boilers, and other utilities rotating equipments services for the production of polyester fiber.Coordinate vendors’ schedule, supervised workmanship and negotiated contractual and scheduling issues including expediting deliveries and reporting.Inspect plant fabrication and installation for acceptance and operational reliability.Review plant drawings with consulting engineers and contractors to manage work orders and change requests.Prepare plans and budgets to estimate requirements for people, materials and equipment.Review duct and piping routing of utilities.Monitor and maintained operating parameters of plant, once they were operational, to manage quality and quantity of utilities supplied to the manufacturing units.Schedule and coordinate with maintenance department for preventive maintenance of equipments

PROFESSIONAL EDUCATION:B.Eng. (Mechanical Engineering), N.E.D University of Engineering and Technology, 1995B. Sc. (Industrial Technology), Mehran University of Engineering and Technology, 1980

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