GARY MEHTA
Cell: 714-***-****
Home: 714-***-****
Orange, CA92867 Email:
*************@*****.***
SENIOR MANUFACTURING ENGINEER
Extensive experience in medical and commercial industry. Strong background
in transferring new product to manufacturing and supporting existing
products. Developed and implemented cost reduction projects through lean
initiative, six sigma and ergonomic tooling, results in cost savings of
over $200K. My diverse background key competencies include:
Cost Reduction Leadership / Team Building
Value Engineering Field / Customer Support
Vendor Interface CAPA Resolution
Diagnostic Skills Technical Problem Resolution
EDWARDS LIFESCIENCES, Irvine, CA
10/2011 - 2/2013
Medical Devices Industry
Sr. Manufacturing Engineer (Contract)
. Review engineering drawing and initiate change orders. Developed and
maintained bill of material, process sheet, SOP, Test procedure,
Packaging, labor standard and ergonomic tooling.
. Released and coordinated new product Glucose Instrument with motor
assembly, PCB and Sensor Cable Assy. This includes IQ/OQ, PQ, TFIQ,
FMEA, execute engineering protocols, validation reports and other
related documents.
TRIMEDYNE, Lake Forest, CA
3/2011 - 7/2011
Medical Devices Industry
Sr. Manufacturing Engineer
. Analyzed production issues, non conforming parts, MRB process and
implemented product/process changes that reduced WIP scrap. Review
engineering drawing and initiate change orders. Developed and
maintained bill of material, routing and developed labor standard.
BECKMAN COULTER, Brea, CA
3/1995 - 12/2009 Medical Devices Industry.
Sr. Manufacturing
Engineer
. Plan and design manufacturing process, work instructions, layout of
equipment, router and work flow to improve productivity. Coordinated
and released new product line CX, LX20 and DxC.
. Implemented Lean Manufacturing, SPC method, problem solving and six
sigma that resulted in improved productivity by approximately 12%.
. Complied with FDA, NSAI, PCE and international regulatory
laws/standards and the company's Code of Conduct. Ensured
manufacturing documents are created, updated and in compliance with
ISO and GMP standard.
. Evaluated manufacturing processes and improved production line
efficiency by method improvement using tooling, DFM, DMAIC, and Kaizen
process. Saved over $100K in direct cost.
. Developed the release of new and enhancements to existing products;
generate BOM; participated in design reviews. This improves the
quality, PFMEA, cost, and reliability of product.
. Evaluated and supported Global CAPA. Resolved and documented formal
customer complaints through approved change orders.
. Analyzed production issues, non conforming parts, MRB process and
implemented product/process changes that reduced WIP scrap by approx.
8%.
. Justified and completed capitol expenditure and justification for
production tooling and molds.
. Completed process validation and verification with their protocols to
qualify product, processes and installation.
. Validated failure modes with DFM analysis tools that resulted in
productivity improvement and saved over $85K.
United Technologies Carrier,, City of Industry,
CA 10/1991 - 4/1993
Sr. Manufacturing Engineer
. Initiated engineering change notices and provided technical support.
Analyzed manufacturing problems and improved production line
efficiencies by method improvement and cost reduction.
. Initiated and documented manufacturing planning instructions;
production method and tooling.
. Designed and developed ergonomic tool and fixture in sheet metal
fabrication department.
Strand Lighting, Rancho Dominguez, CA
1/1988 - 6/1991
Sr. Manufacturing Engineer
. Developed and maintained bill of material, routing, labor standard and
tooling using Mapics II Database.
. Increased productivity in the production area by method improvement;
cost reduction; tooling and quality improvement (SPC Method). Saved
approximately $170k annually.
. Instrumental in the layout of stockroom and production area plus
evaluated material handling system (82,000 sq. ft.).
. Evaluated and modified blow and injection molding tools and dies.
Emulex Corporation, Costa Mesa,
CA 2/1984
- 11/1987
Manufacturing Engineer
. Developed production method; instructions; labor standards, routing,
monthly cost impact report in production area.
. Worked on a project with goal of reducing manufacturing cost through
design modification (vendor contact).
. Monitored material review board and reduced scrap from WIP inventory.
. Designed and developed tool and fixture for PCB and Cable Department.
McEvoy, Division of Smith International Houston,
TX 3/1979 - 10/1983
Method/Process Engineer
. Originated machined parts routings, estimated production cost,
make/buy decisions, acted as liaison engineer between manufacturing
and design engineering.
. Performed method analysis, time and motion studies.
EDUCATION
B.S.I.E, Texas A & M University, College Station, Texas
PROFESSIONAL DEVELOPMENT
Member, Society of Manufacturing Engineers (SME)
Numerous seminars on Lean Manufacturing, Six Sigma, Value Stream
Mapping and Leadership Skills,
Proficient in Microsoft Office software, Solid work and AUTOCAD.