Project Data
Resume:
Gulshan Kumar
***********@*****.***
West Allis, WI-53227
M: 262-***-****
Professional Summary
Overall experience of 13 years, for last 8 years gained international and
cross industry (Aerospace, Automotive, and Healthcare) experience in
implementing optimal Supply chain solutions using Product lifecycle
Management (PLM) & Legacy data migration, Development & Administration.
Extensive experience in managing global projects executed in the onsite-
offshore business model, working with global clients, PLM products (Team
Center & Oracle Agile).
Work profile includes requirement gathering, project delivery and legacy
data migration to PDM.
Job responsibilities include Project management, Business Analysis, legacy
data analysis & mapping, team building & mentoring team members.
6.2 years of domain expertise in customization & implementation,
administration of TC Engineering
3+ years of experience in Oracle Agile PLM (Product collaboration, Data
migration, Change Management)
Acis (Spatial 3DModeling Engine), Hoops.
Qualification/Education
Pursuing MBA in Operations from Symbiosis, India
Certified Six Sigma Green Belt Professional from GE Aviation, USA
Electronics Engineering from Pune University, India.
Technical Skills
PLM Oracle Agile (9.3.1) & Teamcenter (V9.1.0.x, 2005, unified
8.3), TC Vismockup
CAD Systems Unigraphics NX2, CATIA V5
Languages C, C++, JAVA
Databases ORACLE
Tools & Utilities Quality Center for Test Plan, Defects. CVS for
source code management, VS.NET 2003,
Eclipse, MS SQL Server Integration Services, Oracle
SQL developer
3D Technologies Hoops, Acis (Modeling Engine).
Professional Experience
June 2007 - Now: Senior Technical Lead - HCL Technologies Ltd, USA
May 2005 - May 2007 Systems Analyst - GE Aviation, India
May 2004 - May 2005 Software Engineer - Geometric Software Solution Ltd,
India
Feb 2002 - May 2004 Member Technical Staff - Q2A Solution Pvt. Ltd, India
Oct 1999 - Feb 2002 Software Engineer - Netsity Pvt. Ltd, India
Projects & Customer Engagements
Project Title - LSS Sites Setup & Legacy data migration.
Firm - HCL America, USA
Client / Business - GE Healthcare Totowa, NJ USA, Kadima,
Israel.
Tools - Agile PLM version 9.3.1, Quality Center, My Workshop, MS
SQL Server Integration Services.
Responsibility -
. Project Management Activities
. Requirement Analysis & validation of data migration phases
. Identification of the test scenarios while migrating the data using Test
Director
. Develop test scripts and acceptance test procedures obtaining the inputs
from Agile PLM application.
. Perform the IQ, OQ, PQ testing.
. Ensuring that the delivered test artifacts confirms to the customer
requirements and agreed quality standards
. To follow up on escalations and issues with clients
. Addressing and fixing critical customer defects
Summary -
GE Healthcare has acquired various businesses & merged under their Life
Support Solution & HCS businesses. I worked as data integration lead to set
up acquired businesses & did Engineering data migration from legacy systems
such as JD Edwards, Baan, and Mfg. Pro to Global Agile system & transfer to
different Oracle ERPs Manufacturing & Distribution sites. The new acquired
businesses need to setup in Agile PDM & map with Oracle systems so that
Design control data flow to different ERP systems for transactions.
Engineering Data migration includes Item, Item attributes, BOM details,
Manufacturer Part numbers and Change History of medical devices to Agile
PLM. This project involves fields mapping between Agile & Legacy systems,
Requirement gathering, Data Analysis, Data healing & cleaning, pull data
from ERPs system & put into agile templates. Identification of the test
scenarios while migration of data using Quality Center. Create ER, MR and
ECO for change control & push data in to Mfg. sites.
Project Title - C27J RTC
Firm - HCL Technologies Ltd. India
Client / Business - Alenia Aerospace Italy
Tools - Teamcenter 2005 4 tier (SR1 MP4), Catia Manager 6.6.0, CATIA V5,
Teamcenter Vismockup. Responsibility -
. To do the Teamcenter Admin Activities(e.g. User,Role,Group creation, W/F
Management, Data Sync between Italy & HCL Server in multisite
collaboration etc.)
. Provide Teamcenter support & training to 350 designers.
. Generate reports on contact & penetration through TC Vismockup.
. Interaction with UGS Italy to report bugs & provide new requirements.
. Create, update Product structure of Assemblies.
. Develop utility to copy Engineering Form Parameters of LH Part into RH
Part Engineering Form to avoid manual intervention
Summary
Alenia Aeronautica is a major European player in the aerospace industry and
the Italian leader in aeronautics, with proprietary products and
technologies with full system integration capabilities. Alenia designs and
produces high-performance combat aircraft, military transport aircraft,
special mission aircraft and commercial airliners to offer global customer
service.
C27-J RTC Improved Industrialization Program (IIP) project for Alenia
Aeronautica involves creation of Models, Drawings, and Assemblies, Design
modifications, Data conversion from Catia V4 to V5 Stress analysis & weight
sheet calculations using CATIA V5, Team Center Engineering, and DMU & Q-
checker. One of the key steps to reduce the industrial cost and improve
quality is to create 3D Model of all the structural parts (Approx. 23000
Parts, 4000 Assemblies) and to integrate them in a Digital Mock-Up (DMU).
This allows the manufacturing of most of the parts by means of Numerical
Control Machines, with a higher level of precision and repeatability.
Project Title - PEAR
Firm - GE Aviation, India
Client / Business - GE Aviation Evendale, Durham, Lynn
Tools - Teamcenter V10 (SR1 MP1), ITK
Responsibility -
. Serve as direct liaison to functional process owners in order to
translate and prioritize requirements for assigned project.
. Responsible for translating high-level business requirements into
detailed functional specifications
. Managed the GDC offshore resources who were involved in the
customization
. Tested the deliverables from the vendor and deployed the solution
Summary -
Pear Data migration - Import from PEAR legacy system of parent part
structure (parent part, workstation, operation, and sequence), Datanames
and program stamps (name and definition), item association, and routing
(operation sequencing). Extract utilities will pull data from PEAR based on
a parent part number. This interface is a one-time data load of PEAR data
that is to be migrated to the Teamcenter.
Datanames - In Teamcenter, There is no functionality available to create &
modify Data names.
To generate a process plan in Teamcenter, one of the basic information a
process planner needs is "Characteristics" data. . In process
characteristic needs to be part of TC and managed with in TC to consume in
Process Plans.
By building this application in Teamcenter, will make this Teamcenter as
single source information of designing Process plans.
Assembly Sequence & Instruction Form is a customized Teamcenter Form which
helps Process Planner to create, modify, and delete Multiple Instructions
per one sequence (Activity). It has other features like Ordering
/Reordering the Instructions with in the parent sequence, ability to
consume Chx (Datanames) to Instruction, add text in instruction form,
formatting capabilities.
Data migration utility - Converts the existing Work instructions in the
form of text datasets into sequence form containing work instructions
embedded as instruction forms & also delete the datasets if option is set
to delete.
This utility has dry run mode to test the. Work instruction data before
creating in TeamCenter database.
Project Title - TcMfg Work Instructions (WI) Report
Firm - GE Aviation, India
Client / Business - GE Aviation Evendale, Durham, Lynn
Tools - Teamcenter Engineering & Manufacturing (Version 2005 SR1),
PLMXML, xsl, Java AIF
Responsibility
. Requirement collection from the functional owners
. Translated high-level business requirements into detailed functional
specifications.
. Development.
. Tested the deliverables and deployed the solution
Summary
A process planner creates the process plan that contains the operations and
activities that needs to be carried out to manufacture a component or to
build an assembly.
A shop floor operator uses the operation sheet to perform the required
operation. An operation sheet contains the sequence of the activities,
resource utilized, items consumed and the work instructions to carry out
the necessary process.The project involves customization and generation of
WI reports in Teamcenter Manufacturing as per the requirement of GE
Aviation.
Project Title - Knowledge-based Integrated Development Environment (KiDE
C3PNG Application)
Firm - Geometric Software Solution Ltd., India
Client / Business - Ford Motor Company
Tools - TeamCenter Engineering 8.1.1.0, Java, CATIA 5, I-DEAS 10.1 with I-
DEAS Manager, Unigraphics NX2, with UGIMan.
Responsibility
. Involved in System Study and research required to find out systems to
use.
. Coding for retrieving the Models from PDMs,
. Transferring the models to the CAD systems and updating the parameters
on modification. Integrating the systems developed with the existing
product Involved.
. Code Review of the programs written.
Summary
KiDE is a framework for system integration that manages engineering
parameters, maintains rules about parameters, creates and maintains
geometry associated with the parameters via CAD. It can be customized to
support various CAD systems like I-DEAS, CATIA and Unigraphics. It provides
an excellent means to manage and modify product data using the CAD inbuilt
PDM systems or specialized PDM system like Team Center Engineering.
Project Title - Eidetic Studio
Firm - Q2A Solutions Pvt. Ltd., India
Client / Business - Brahma LLC Boston (USA)
Tools - VC++, Acis (Solid Modeling Engine), Hoops, LightWorks (Rendering
engine)
Responsibility -
. Application design and development
. To develop highly user friendly intuitive interface keeping in mind the
needs of an interior designer.
. To develop a High-end 3D software for specific to the requirements of
interior designers.
. To write converters for converting widely accepted 3d file formats like
IGES into Acis Sat.
. Code Review
Summary
Eidetic is an application developed by keeping in mind the needs of
interior designers. Using this software An Interior designer can Design a
room, place Objects in the room (objects like table Chairs etc.), user
would have an Online Repository of these objects. The business logic of
Eidetic suggests polling the web server and synchronizing Local repository
with online repository, we'll be using RDS for this kind of communication.
LightWorks as our Rendering engine to give Photo realistic images of the
designed room and ACIS 3D modeler as Modeling engine and Hoops as Advanced
3D Component to display 3d Models.
Project Title - E-Book (www.ebook3dwizard.com)
Firm - Netsity Pvt Ltd., India
Client / Business - Xerostar Holdings Australia
Tools - VC++, OpenGL
Responsibility
. Application design and development
. Design and Development of Framework
. Code Review
Summary
This project is meant to design the E-book Covers, CD Covers, Box Covers in
3Dimensions Using various facilities like:
. Change the length, width and height of the cover.
. Open the cover up to 180 degree.
. Adjust the pages, spine curve, board, background color and fonts.
. Adjust the shadow of the covers in 3 dimensions.
. Texture Mapping on the e-book covers.
. Save the design of the covers in JPG, BMP formats.
Project Title - Online Casino (http://www.netsity.com/casino)
Firm - Netsity Pvt. Ltd., India
Client / Business - Netsity Pvt. Ltd. India
Tools - JSP, EJB, Web logic Server 6.0, Flash, SQL Server 7.0
Responsibility
. Design and Development.
. Developed Framework components.
Summary
Casino System site is currently under development in JSP and EJB2.0
This site has three games.
. Slots
. Blackjack
. Roulette
Rational Rose is used for design, Analysis and to generate code for java,
The important modules are:
. Customer/visitor, Administration, Gaming System, Banking System etc.
Stateless, session and Entity beans are used for database transaction,
Generate Random numbers and maintain the gaming state
. Database triggers are used for audit trailing.
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