Quality Assurance

J.Sankar

Email: ********@*****.**.**,

Sector :**,House No: 13F,

Reliance Greens, Motikavadi,

Jamnagar – 361142.

Cell:845-***-****/966-***-****

Dynamic Professional with Accomplished Experience of Over 20Yrs, Currently With Reliance Industries Ltd, Jamnagar.

OBJECTIVE

To garner relevant management experiences and be a formidable force in the development of the organization. To utilize the experience, education, skills & valuable service and contribute to the success of a reputed Organization

Key Skills:

Rich corporate experience & expertise of over 20yrs, currently with Reliance Industries Ltd., Bio-Fuel Division / Algae Oil Project, Jamnagar

Keen interest in heading functional sectors of Edible oil & Food, Confectionery Processing industry, Speciality Fine Chemicals, Agrochemicals and any other FMCG.

Ensuring for overall quality chain starting from Incoming RM Quality, In-process Quality Assurance, Final FP Quality Assurance, Customer Feedback and Corrective Actions.

Monitoring & implementation of GMP, GHK, Personal Hygiene & pest control Activity. Corrective & preventive actions for any deviation leading to successful implementation and monitoring system.

Defining & implementing the Quality standards and Quality Plans, structured processes for various production operations & facilitating inspection & audit activities.

Establish & Maintain specification Manual for RM, PM and FG and statutory compliance of the product.

Process knowledge in handle for DM Plant, Cooling Tower, Vacuum System, Crystallisers, Boiler and ETP & RO Operations

Proficient in TPM, TQM, 5S, KAIZEN, Safety & Environment

Sound knowledge in study of Product Quality, Stability in product development, QMS, EMS, OSHAS and Monitoring SOPs for all regular operations.

Coordinate & Assist the Production, Engineering & Safety Department to Optimise the Production with Cost effect and reduce Off-Spec generation.

Knowledge of various quality control aspects of pesticides formulations for both liquids and powder.

Coordinate Pilot Plant scale operation for edible oil & speciality Fats, Product development & innovate technology,

Experience on implementing HACCP and its audit.

Hands on experience in Production Planning Control, Coordinating with Bureau of Indian Standards (BIS) for the entire range of products

Well versed with other sectors like R&D, Costing, Production, HSE, O&M and Engineering

Excellent interpersonal, communication and organizational skills with proven abilities in team building & management

WORK EXPERIENCE

Manager – QA in Reliance Industries Ltd, Jamnagar,

Dec 2007 – till.

Responsible and Controlling of Quality for entire input Raw materials, Packing material, In-Process & Finished products and by products.

Reviewing & monitoring Quality problems of internal & external costumers & follow up with

Validating of all instrumental and other analysis and implementing GLP,GMP & GHK.

Review of Specifications and up gradation for RM/PM.

Controlling of all water parameters suitable for Algae growth and coordinating of all lab activities like developing Algae culture & its growth.

Making lab arrangement like Procuring equipments, Finalising suitability of equipment for correct analytical method as in ASTM or EN standards in modern way

Having analytical and specification knowledge in Edible oils, Bakery Shortening, Petroleum products and Biodiesel.

Preparing and reviewing SOP,SMP,SSOP for all instruments, chemical analysis, Process steps, Specifications for by products and finished goods.

Handling customer quality complaints analysis & corrective action, Annual Product Review,

Establish Quality Management Systems (QMS), TQM. TPM and ISO documentation.

Coordinating for project erection & commissioning and Process line Modification to simplify the process with cost effect.

Assist Production Department to Control Process, minimise Off-Spec Generation and Reprocess

Conducting process audit, system audit & product audit

Making Lab trails for improving Product Stability and minimise the process chemicals, Cyclic Time of Process operation & make it for cost optimisation.

Assuring Quality at all stages of Process steps and Preparing QCP list for all unit operations in in-process & schedule it.

Preparing and reviewing of HAZOP study for each stages in process plant and make necessary process modification & corrections.

Coordinating Safety activities like internal audit of work permit system, Conducting Mock Drill, EMS, Food Safety.

Achievements:

• Modifying the agitation speed in the reaction vessel agitator and reduce the Reaction time from 4hr to 2hr.

• Introduce Oxalic acid treatment in Glycerolysis process to remove USM

• Increasing the Solvent level in 1st stage itself and increase the product quality.

Manager-QA, Godrej Gold Coin Aqua Feed Ltd,. Vijayawada, May 2007 – Nov 2007.

One of the Singapore based Joint venture, producing Aqua and Shrimp feed.

Work Profile:

QC clearance of finished product on each day to dispatch.

Preparing aging report for all Raw and Finished Product, and follow FIFO system to reduce reprocess.

Monitoring for Raw material inventory / Feed stock Management

Implementing QMS, Process controls, and QA activities.

Monitoring market complaints find and trace out the reason for returns/rejections and make necessary actions to rectify them.

Monitoring and maintaining the Quality of both raw and finished goods materials.

Preparing QA reports for monthly/quaterly/hly for MIS.

Implementing changes of process operations to monitoring QA.

Maintaining of return and reject materials and its consumptions.

Regularising dispatch, production, QC&QA activities.

Implementing KAIZEN in process.

Cost Reduction in reprocessing and finding for includes of reprocess materials in the process

Making Feed Formula such that maintaining entire supplement nutrients are in specs.

Preparing SOP for all instruments, analysis, and day to day process handling.

Achievements:

• Utilising existed unused Raw Materials into the new formulation recipes with maintaining specified nutrients in finished products.

• Introduced to prepare aging reporting system (manual) to all internal manufacturing branches for the finished goods and accordingly product produced.

• Implementing new formats for Market returns and complaints

• The addition point of liquid raw materials is changed & modified as process point of view under KAIZEN

Officer- Production / Quality, Bunge India Pvt.Ltd, Tiruchy, Sep 1996 – April2007.

One of the US based ISO 14001 ISO 9001, ISO 18001 MNC in India, producing Vanaspathy branded as DALDA, refined oils, bakery shortening products branded as Master Line. (Previously the company was named as Hindustan Lever Ltd.,)

Work Profile:

Supervising of process, product quality clearance, Day today dispatch clearance

Documentation for weekly & monthly Quality report

Evaluation and review for Annual Market Complaints, Annual Product review.

Coordinating HACCP Team and implement HACCP in Food Processing areas for each operation

Actively involved in daily QA/QC operations, monitoring of oil quality parameters in meeting with the BIS standards to implement Zero Defects & participating in various Lab safety aspects

Involving new product development and monitoring Process control & Quality control Points.

Entrusted with careful operations & maintenance of Ultra filtration and RO systems

Responsible for handling the daily Production Planning Control & Process control related aspects in edible oil & speciality fats process

Monitoring the Production / Operations of the Plant by shift wise and day wise.

Managing for routine Operation & Maintenance, implementation of new projects,

Monitoring and managing of Company’s utilities and resources with optimum capacity

Coordinating of HSE related issues

Conducting Equipment Preventive maintenance, planned maintenance and ensures all equipments operate with optimum capacity.

Documentation of daily / weekly production report, Equipment maintenance reports for MIS.

Generating MIS documents for Management overview and initiating action to increase overall productivity, Troubleshooting of process control

Managing manpower for different jobs involving process, packing & analyzing the edible oils

Coordinating of ingredients capsule making like Catalyst, Emulsifier, Vitamins, Antioxidant etc

Implementing Zero Breakdown in the process plant and systems by following preventive maintenance, Planned inspection, 5S and Jishu Hozen and Kaizen activities

Conducting and participating in safety classes about the process operations to the operators

Handling of Hazardous wastes generated from various process like Production, Engineering & Water treatment process

Process Knowledge to handle for DM plant operation, ETP, RO system, Cooling tower system, Boiler Operation, Vacuum system, Crystallisation of Fats,

Achievements:

Instrumental in handling the moisture control in the product

Planned & implemented strategies of controlling of Sesame Oil addition & reducing cost of products

Carried out an intensive study of Peroxide Value (PV) and improved the product quality

Chemist cum Production In charge, Industries & Chemicals, Ranipet, May 1995 - Aug 1996

One of the leading pesticides formulating company promoting South India

Work Profile:

Responsible for the complete Production Planning, Control & MIS

Monitoring and Coordinating for dispatch and inventory control of all Raw and Packing materials

Entrusted with all the purchase operations, cost optimization & manpower management

Managing the Production, Operation and Maintenance, Day to day plant activities.

Making Pesticides formulations for both liquid and powder

Achievements:

Carried out in depth study of Product Stability and resulted in an increase in product self life

Track record of a prompt dispatch to customers

Successfully maintained inward materials control

Chemist, The Scientific Fertiliser Co. Ltd, Tiruchy,Jan93 –Apr95, One of the leading pesticides formulating company promoting all over India and Abroad(Taiwan,Malaysia,Japan).

Work Profile:

Responsible for the complete Production Planning, Control & MIS

Quality checking of all Raw and finished materials.

Making pesticides formulations for both powder and liquids.

Achievements:

Making suitable emulsifier ratios to fixing with pesticides formulations.

Complete responsible for 3P production.

EDUCATION

M.Sc – Chem., in MK University, March 2010

Dip. in Management, in IGNOU, New Delhi, 2005

B.Sc – Chem., in Bharathidasan University, 1992

Currently doing Food Technology.

ADDITIONAL INFORMATION

Trainings Attended:

TPM, TQM Conducted by CII

Safety & TPM programme, PRICOL, Coimbatore

Safety Management System conducted by IIT, Tiruchy.

First aid programme conducted by St.John Ambulance,

COMPUTER SKILLS

Proficient with the use of MS Word, MS Excel, PowerPoint & the Internet

PERSONAL DETAILS

Date of Birth : 10th Jan 1972

Languages Known: English, Tamil & Telugu

Marital status : Married.

Current CTC : Rs.10.0 lac/pa.

Expected CTC : Negotiable

Notice Period : 30 Days,

Regards

Sankar.J

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