Quality Assurance Engineer
Resume:
Waseem Khan
**** ******** **** **** *** ***
San Diego, CA 92121
*********@*****.***
Summary
Quality Manager with outstanding ability to solve problems quickly and
effectively with uncomplicated methods. Extensive experience in:
Quality Assurance Concepts Supplier Control (Audits,
RCA's, etc)
Manufacturing Engineering Training Suppliers in TQM
precepts
Equipment and Tooling Calibration SPC, DOE, FMEA and Six Sigma
Supplier certifications (DTS) ISO 9000, AS 9100 Quality
systems
Lean Manufacturing and 5S MRB functions, Receiving
methodology Inspection
Professional Experience
Al Raha Group For Technical Services, Riyadh, Saudi Arabia 2011 to 2012
ISO 9001:2008/ASA 100 registered company. Provider of Aircraft and Airport
Ground Equipment Maintenance Services.
Quality Assurance Manager
In-charge of Quality department. Responsible for maintaining the quality
system throughout the organization, including six sites across the country.
Supervise a team of eight Quality Assurance personnel.
( Manage company's Quality Assurance system
( Update and maintain company's Quality documents, insuring compliance
to international standards
( Review internal and external audit reports to assure compliance to
company policies and procedures
( Establish supplier control program
( Interact with Customers and US Government Agencies to assure
compliance to their quality requirements
( Train company employees in the precepts of TQM
Moog Inc., Aircraft Division, Torrance, California 2010 to 2011
AS9100:2009/ISO 9001:2008 registered company, with $ 8B in revenue.
Manufacturer of Aircraft Control Systems.
Sr. Supplier Quality Engineer
In-charge of Supplier Quality Engineering department. Responsible for
three different company facilities in Western US. Supervise a team of four
SQE's.
( Perform Supplier Audits and establish Supplier Audit Schedule for the
SQE team members
( Issue Supplier Corrective Action Requests and close them based upon
satisfactory response
( Establish inspection criteria for incoming supplied material
( Review and determine cause of supplied component failure on the
Production floor
( Help train Suppliers in the precepts of TQM, as needed
Sierracin Corp/PPG Aerospace, Sylmar, California 2003 to 2009
AS 9100B registered Fortune 500 company, with $ 16B in revenue.
Manufacturer of Aerospace transparencies
Procurement Quality Manager 2006-2009
Lead Supplier control, and approval process for raw material supplies.
Responsible for Metrology, internal and external auditing, receiving
inspection and customer warranty returns. Supervise technicians
responsible for maintenance and calibration of company owned tools at
supplier locations. Review and approve all inventory type purchase orders.
Generate monthly and annual supplier quality ratings.
( Perform failure analysis of customer returns to determine warranty
eligibility
. Reduce supplier quality related problems by issuing RCA's, and
reviewing their responses for effectiveness
. Maintain supplier approval status and quality ratings on the
company database for future contracts
Procurement Quality Engineer 2003-2006
Established Supplier Quality Assurance Program in compliance with AS 9100
Quality System.
Developed procedures for supplier approval and retention. Developed and
implemented supplier certification (DTS) procedure. Assured procured
material quality met company's requirements and expectations. Performed on-
site domestic and international supplier audits. Issued Corrective Action
Requests, and verified implementation and validity of responses.
Facilitated concurrent Engineering between Sierracin and the Suppliers.
Wrote, reviewed and updated supplier quality procedures and work
instructions. DQR for Sikorsky Aircraft. Arranged return of rejected
material to the supplier by following the RMA process
. Reduced Receiving Inspection time and cost by over 60%, by having
80% of the suppliers on the dock-to-stock (DTS) program
. Reduced cost of material in the MRB cage from more than $200K to
below $20K, by returning rejected materials to suppliers or using
them under deviation in production process
( Provided technical support to suppliers with writing Quality Manual,
policies, procedures, etc., and help establish their quality system to
obtain ISO 9000 / AS 9100 certification
HARMAN BECKER INTERNATIONAL, Northridge, California 1998 to 2002
Subsidiary of Harman International, manufacturing audio-visual systems for
the automotive industry. A QS 9000 registered company.
Senior Supplier Quality Engineer
Facilitated concurrent engineering between company's Design group and
suppliers. Supervised Receiving Inspection Technicians. Wrote, reviewed
and updated department procedures and work instructions. Qualified new
suppliers and conducted on-site domestic and international supplier audits.
Worked with various departments to resolve supplier quality related issues.
Involved Supplier Production Operators in responding to corrective action
requests. Conducted on-site inspection at supplier facilities to verify
implementation and effectiveness of corrective action responses. Generated
supplier report cards and provided management various monthly and annual
SQA reports.
. Established Supplier Quality Engineering program to be compliant
with QS 9000 quality system
. Ensured supplied product quality was at or above Cpk > 1.67
. Trained and assisted suppliers achieve six sigma capabilities in
their manufacturing processes
. Reduced rejected material PPM level from over 1,500 to below 600
. Installed an optical CMM, resulting in the reduction of inspection
time and cost by over 50% in RI
ADDITIONAL EXPERIENCE
Sr. Supplier Quality Engineer, Ontic Engineering, Chatsworth, CA 2010
Supplier Quality Engineer, Bose Corporation, Yuma, AZ 1996 - 1998
Lecturer, Webster University, Yuma, AZ 1998
Lecturer, Arizona Western College, Yuma, AZ 1997 - 1998
District Manager-Quality Assurance, Office Depot BSD, Signal Hill, CA
1993 - 1996
TQM Program Manager, Wyman Gordon Composites, Buena Park, CA 1990 - 1992
Education/Training
MBA, Management Science Computer Information (Specialization: Statistical
Quality Control)
University of North Texas, Denton, TX
BS, Mechanical Engineering
Bangladesh University of Engineering & Technology, Dhaka, Bangladesh
Professional Training
Quality Engineering, Quality Audits, SPC, TQM, FMEA, Human Factors, Lean
Manufacturing, 5S, HazMat Communications, Six Sigma, International Quality
Standards (ISO 9000, AS 9100, QS 9000 etc.)
Additional Skills
SPC, 6 Sigma, DOE, Microsoft Office, SQC Pack Plus, Great Plains, Minitab,
DataFlo, FileMaker Pro
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