THOMAS W. RINER
Montgomery, TX *****
H: 936-***-****
M: 936-***-****
E: *******@*****.***
PROFESSIONAL EXPERIENCE
GARDNER DENVER (EMCO WHEATON division) (February 2012 - January 2013)
Houston, TX
Manufactures and distributes loading arms and API accessories for the
oil, gas and chemical industries.
Plant Manager
Responsibilities include profit and loss for site and leading
manufacturing, inside sales, human resources, engineering, purchasing and
scheduling functions.
Used Policy Deployment to achieve breakthrough objectives, directed problem
solving activities, changed the culture to data based decision making.
. Increased sales 26% and operating earnings 18% year over
year.
. Shipped first Marine Loading Arm manufactured at this
location in over 8 years.
. Successfully managed transition from MOVEX ERP system to SAP
. Reduced ISO 9001 recertification findings from five to zero.
TRINITY INDUSTRIES, INC (August 2006 to February 2012)
Navasota, TX
Manufactures custom heads for rail road, cryogenic, propane, and
chemical industries.
Plant Manager
Responsibilities include leading manufacturing, maintenance, human
resources, engineering, purchasing and scheduling functions.
Used job specific cost analysis process to drive quality and efficiency
improvements, used Kepner-Tregoe Root Cause analysis to solve problems and
instilled an increased sense of urgency in the culture.
. Reduced recordable injuries 80% through training and positive
behavior modification.
. Maintained profitability during a 50% downturn in volume
. Increased shipments 25% by reducing downtime, and improved
planning.
. Increased productivity 33% and reduced defects to near zero
utilizing a U - shaped cell for moldboard production.
GREDE FOUNDRIES, INC. (August 1994 - August 2006)
St. Cloud, MN and Vassar, MI
Casts ductile and gray iron parts for OEM automotive, off road vehicle
and refrigeration markets.
St. Cloud, MN (2002 - 2006)
Manager of Quality Systems and Continuous Improvement
Responsibilities included directing day to day quality assurance, resolving
customer service issues and leading a lean manufacturing initiative.
. Resolved major customer quality concern involving leaking
castings.
. Led two Kaizen events focusing on changeover time reduction
and 5-S.
. Passed first TS16949 surveillance audit.
Continuous Improvement Manager
Responsible for implementing the Grede Lean Manufacturing initiative.
. Developed a value stream map of new product family.
. Explored feasibility of moving toward a pull manufacturing
system.
Cleaning Superintendent and Engineering Services Manager
Responsibilities included directing day to day manufacturing activities of
casting cleaning and grinding department (100 employees, 3 shifts), and
managing the Information Systems and Industrial Engineering departments.
. Reduced OSHA recordable injuries in casting finishing
department by 50% and first aid cases by 10% through
training, employee awareness and implementation of STOP
(Safety Training Observation Program).
. Managed installation of SERF press cell including a 6 axes
ABB robot, pick and place robot, automatic vision system, and
conveyor system.
Engineering Services Manager
Responsibilities included directing cost reduction, incentive, and
information technology programs.
. Built, validated and utilized computer simulation model of
melt and mold operation to analyze operational and capital
expenditure options.
. Led team that developed standard work instructions for core
room.
Vassar, MI (1994 - 2002)
Production Control and Systems Engineering Manager
Responsibilities include managing daily scheduling, monitoring capacity
utilization, inventory control, and directing information technology
program.
. Reduced inventory 50% and improved CROI while maintaining
superb customer delivery performance by reducing batch sizes.
. Managed both severely over capacity and under capacity
situations during tenure:
. Developed computer simulation model of Melt and Iron Pouring
process to analyze melting furnace options.
Systems Engineering Manager
Responsibilities include managing cost reduction and information technology
programs.
. Created Information Systems department including installation
of a local area network, deployment of voice and email
systems, and development of several key databases.
Industrial Engineering Manager
Responsibilities include managing two Industrial Engineers, capital
expenditure program, and cost reduction activities.
. Developed spreadsheet model to analyze/justify pouring line
extension project
Methods Engineer
Responsibilities included supervising employee involvement program.
. Performed cost analysis and managed capital expenditure
program
WAGNER CASTINGS, INC. (June 1989 - August 1994)
Decatur, IL
Company casts malleable and ductile iron parts for the OEM/aftermarket
automotive and heavy truck markets.
Supervisor Methods
Responsibilities included supervising activities of Industrial Engineers
and managing natural gas purchases for the plant.
. Company liaison with an energy consulting company that
installed a program with substantial energy and cost savings
. Performed cost/benefit analysis of various capital projects.
Industrial Engineer
Responsibilities included performing several cost reduction projects and
administrating non-exempt job description/evaluation program.
. Developed computer simulation model of melt/mold system to
analyze new pressure pour installation
. Engineered projects resulting in $350,000 in annual savings
EDUCATION & TRAINING
Masters Degree, Manufacturing Management, June 1998
Kettering University, Flint, Michigan
Bachelors Degree, Industrial Engineering, May 1989
University of Illinois, Urbana, Illinois
TRI Corporation: Strategy & Vision Development 2012
Kepner-Tregoe Problem Solving and Decision Making 2009
Northwestern University: Factory Physics: The Science of Lean
Manufacturing 2000
Ford Motor Company: Lean Manufacturing 1996
AFFILIATIONS
Past Chairman, American Foundry Society 1-E committee
Instructor, Cast Metals Institute
AWARD
Received American Foundry Society's Westover Award (Industrial
Engineering)