D.SHIVKUMAR

No.**, Perumal Koil Street.

Karaikal: 609602

U.T. of Pondicherry.

Working in Dammam, Saudi Arabia

Mob.009*********** (Dammam)

aboipo@r.postjobfree.com

aboipo@r.postjobfree.com

PROFESSIONAL SNAPSHOT

. A dynamic individual with highly motivated & positive attitude towards

life.

. A proactive learner with a flair for adopting emerging trends &

addressing industry requirements to achieve organizational objectives

& profitability norms.

. Possess team spirit thereby helping in easy achievement of

organizational & personal goals.

. An effective communicator with excellent relationship building &

interpersonal skills.

CAREER OBJECTIVE

Seeking a position where I can make a difference by applying my acquired

skills and innovative ideas into executable business values.

CAREER OVERVIEW

A Mechanical engineering professional with twelve years of experience in

the Manufacturing Industry in the area of Production Process and Planning,

with specialization in Supplier Quality Assurance and Inspection; started

my career as a CNC Machine Operator and within 15 years, worked my way up

to the position of Head - Operations.

KEY STRENGTHS/ Critical Competencies to Drive Business Results

> Operations Strategy Execution

Actively manages operational plans to business requirements and

advances the business interests.

> Change Management

Develops methods for supporting innovation and change across the

organization

> Problem Solving

Approaches problems in a rational manner using sound strategies

that ensures comprehensive understanding and effective resolution

o Learning new assignments in short time: Learnt ERP software (Navison)

within 15 days

o Strong technical aptitude with an innovative approach: Reduced

overheads and used raw materials efficiently & reduced rejection.

o Strong leadership skills with ability to build, develop, and lead

result oriented teams: As a Production Engineer never failed to achieve

production targets

o Experienced in handling multiple tasks: Was In charge of Production,

Quality assurance, Training & Purchase

o Self-motivated, self- disciplined and highly committed: Supervised time

bound PEB erection, Plant construction & set-up. Execute the

timely completion of vehicle prototypes to start serial production.

o Procurement planning and lead time reduction: Reduced lead time for

critical tools through effective vendor interaction and strategized

methods to arrest machine downtime to zero

o Maintaining a lean structure: Reduced manpower by intensive training,

motivation and developing multitasking skills in employees

o Ability to liaise with customers: Resolved technical quality issues

with customers

o Adhering to strict time based delivery schedules of projects, at

controlled costs: Make continuous changes in engineering

CAREER HISTORY

April 2012- Present

PRODUCTION CONTROL ENGINEER

Armored Vehicle & Heavy Equipment factory

Military Industries Corporation

Kingdom of Saudi Arabia

AVF was established to be responsible for manufacturing of different types

of armored vehicle development, modernization and armoring of military

vehicles, in addition to other security and military equipment.

The factory has a wide experience in the field of design, development and

manufacturing by using the latest modern technical methods and equipment

which enables it to reach a high level of accuracy & Quality.

The factory supplies number of different vehicles for the Saudi Armed and

Security Forces in addition to some Gulf countries.

Key Responsibilities

> Supervising overall activities of the project pertaining to cut sheets

preparation, production planning and scheduling, material planning and

inventory control in line with organizational standards.

> Issue production plans received from planning section to the workshop

supervisors and authorize to start the production activities

> Secure on daily basis that all manufacturing tasks are properly

allocated and understood by workshop supervisors.

> Determine the status of work in progress, time required completing the

job, the availability of materials, tools required, and other

resources reassess priorities in order to meet delivery schedules.

> Monitor record and report the status of production progress and

propose necessary corrective actions for the production operations

that fall behind the schedule

> To orchestrate an ongoing team effort of planning, scheduling,

procurement coordination and problem resolution across all in the

organization as time and changing priorities dictate.

> Manage inventory levels for assigned projects with particular

attention on daily build schedule achievement and production flow to

complete projects on time.

> Communicate delivery dates to production, purchasing and operations

management.

Functional Responsibilities

> Release of process sheet, drawings, technological procedures,

materials, tools & fixtures to facilitate production activity as per

plan.

> Ensure that planned times and sequences are followed as per the

routing cards and compare the actual progress against the production

schedule.

> To expedite the jobs in progress by appropriate means and securing

conformity between the plan & practice

> Liaise with other control engineers for smooth flow of production.

> Provide reviews and feedback of the targets of production schedule and

also report about the non-availability of material resources to the

Control supervisor.

> Prepare and issue work orders and purchase requisitions in accordance

with recommendations from planner workbench.

> Follows-up with affected parties on expediting activities by solving

technical issues clearing non conformities and removing bottle necks.

> Work closely with production, planning, purchasing, and production

supervisor to achieve optimal supply chain flow.

> Coordinate gap analysis on shortages to ensure missing items are

filled.

Jan 2010- Mar 2012

HEAD- OPERATIONS

Toolsaxyz Management Associates Pvt. Ltd.

(Tools Management services in Bajaj Auto Ltd. Chakan.Pune)

Functional Responsibilities

> Improve the operational systems, processes and policies in support of

organizations mission -- specifically, support better management

reporting, information flow and management, business process and

organizational planning.

> Play a significant role in long-term planning, including an initiative

geared toward operational excellence.

> Payroll management, including tabulation of accrued employee benefits.

> Providing specialized support to other departments and managers.

> Ensuring that human and material resources are correctly utilized.

> Identification of training needs,for employees and fulfilling them

> Study and take advantage of the strengths and capabilities of all

employees in the Team and challenge them to contribute and grow. Then,

make it clear to them how their actions are contributing to

the targets and objectives. To increase their eagerness to participate in

improvement activities

Key responsibilities

> Accountable for supply and demand activities for multiple product lines,

ensuring that performance (inventory, cost, etc.)

> Ensures that the proper tools are in place to support the team and the

processes.

> Ensures the delivery of products and services that meet the performance

metrics defined by senior management.

> Proactively identifies opportunities for process improvement and policy

development and engages in their design.

> Study and analysis of internal/external customer complaints

> Availability of resources man, machine and tooling to meet preset

requirements as per production plan and to achieve zero- production time

loss

> Tool change planning and life monitoring

> Procurement and lead time reduction

> Clarify the objectives of the company's business to the employees,

pursue, focus and work simultaneously toward accomplishment of the

objectives

> Build a Team that can take the company's objectives and

systematically develop them into specific targets, to achieve

management goals

> Create a strategic management system that can adapt to changes in the

business environment and at the same time obtain dramatic improvements in

business

> Ensure that TPM structure is working

> Office TPM activities (inventory management, tool life recording)

May 2006 - Feb 2009

PRODUCTION ENGINEER

Oerlikon Balzers Coating (India) Ltd - Jamshedpur

Oerlikon is a global leader in the field of solar, thin film, vacuum

propulsion, textile and precision technology. Based on these core

competencies, Oerlikon develops production systems, components, and

services for high-technology products

Key responsibilities

o Process planning and feasibility study

o Production scheduling and material planning

o Lead and manage a team of Production Assistants

o Perform shift duties to support production.

o Resolve and handle line-related issues / preventive maintenance and

understand all equipment capacities

o For smooth execution of production processes.

o Conduct Quality inspection and prepare reports

o Execute improvement programs in operations

o Process documentation and data-integrity

o Taken additional responsibility of an Management Representative (MR)

o Vendor development

o Process improvement and reduce rejection

o Product quality improvement

o Perform Internal Quality Audits

o Monitoring / ensuring the industrial safety requirements and environment

pollutions norms.

o Resolving the customer's technical quality issues

o Responsible for planning and establishing production schedules

o Maintain minimum run standards to ensure productivity

o Review daily production reports against production schedule to ensure

completion dates are met

o Monitor material inventories, track production progress and estimates

completion dates so as to modify and adapt schedules as necessary to meet

changing deadlines

o Coordinate with Purchasing to expedite critical items of supply

o Timely communication and reporting of changes in production status and

other production information to Marketing and Management as required

o Work closely with Marketing and Production departments to prepare and

maintain the Operating Plan to efficiently meet customer demand

o Lead the team in Quality Circle and certification audits.

FEB 2002 - APR 2006

INSPECTOR QA- METROLOGY

TATA MOTORS, Jamshedpur

Key responsibilities

o Checking components of Suppliers as per IS/TS Standards.

o Checking in-house components as per requirements.

o Preparing Quality plan for supplier components.

o Ensure that quality objectives and product performances are met.

o To work out corrective action with Engineering and Production personnel

for customer complaint and reject and ensure implementation.

o To maintain and control products inspection records.

o Line Quality and Rejection Analysis & Control, CA/PA.

o Metrology based analysis of components and assembly for defect

identification

o Inspection of Products and Quality Certification before Dispatch

o Process To handle Line Process Quality and Final Inspection

MAY 1995 - JAN 2002

CNC TECHNICIAN

TATA MOTORS, Jamshedpur

Key responsibilities

o Operation of CNC Machines, Lathe Machines.

o Assembly of automobile spares

o Troubleshooting CNC Machines

EDUCATION

BSc Engg. [Mechanical] 1997-2003

Bachelor of Engineering (NFE)

National Institute of Technology

Jamshedpur - INDIA

BSc. Physics 1992-1995

Bachelor of Science

Ranchi University

Jamshedpur - INDIA

ACCREDITIONS

o Quality Systems Management ISO 9001

o Internal Auditor for QMS

o Safety and First Aid conducted by Civil Defense (State Government)

o Primavera applications

o Lean Manufacturing

PERSONAL DETAILS

o Passport Number : E9380700

o Current CTC : Rs 10 lakhs per annum

o Date of Birth : 18.09.1968

Contact this candidate