Manufacturing Quality Assurance
Resume:
MOHAN BAZAZ
Canonsburg PA **317
Cell 724-***-****
aboi0q@r.postjobfree.com
SUMMARY
Manufacturing Leader who takes designs from concept to finished product as
a Designer, Materials Coordinator and Machinist, keeping a continuous focus
on attention to detail, cost savings and improved design that meets
customer and industry standards.
KEY EXPERIENCE
Design
Led effort to realize savings of more than $100k per rail car and $80K for
track and signaling equipment by simplifying and redesigning components by
utilizing Design for Six Sigma concepts.
Researched, introduced and implemented environmentally friendly coating
(GEOMET) which is now a corporate standard.
Created Environmental Product Declaration report by identifying all the
material used to make the end product and making customer aware of 90%
recyclability.
Materials Coordination
Estimating material and labor costs for new projects with a value up to and
more than $15 million.
Established lead times for all purchased components to facilitate the
effect of long lead items on building schedule.
Addressed manufacturing bottlenecks with corrective actions in line with
standard lean manufacturing principles.
Ensured the availability of raw materials for daily manufacturing using
computerized inventory software (MRP).
KEY SKILLS
Methodology: Implemented Lean Manufacturing, Code 30+, Just in Time (JIT),
5S/Kaizen, Total Cost of Ownership (TCO) and 5Whys to improve productivity
and lower material cost.
Innovation: Developed a method of Cost Analysis to establish fair price for
components and maintaining supplier profitability.
Productivity: Advised manufacturing toward continuous improvement to
achieve simplification in manufacturing process for both electrical and
mechanical assemblies.
Teamwork: Worked with manufacturing engineers on Make vs. Buy decisions
based on available tooling and in house talent.
PROFESSIONAL HISTORY
Senior Design Engineer, Light Rail Transportation Division, Bombardier
Transportation, West Mifflin, PA, 1996-Dec 2011
Created and maintained Standard Product Portfolio which contained latest
product and technology, a tool that can be used by marketing.
Eliminated components duplication which contained over 500k components.
Monitored designs for Obsolescence Management by researching for obsolete
parts.
Optimized and packaged design layout for mechanical and electro-mechanical
products.
Established and met design completions to customer's schedule
Ensured integrity of Drawings and Bills of Material (BOM) by comparing
documents resulting in preservation of production uptime.
Created documentation for the design change to help maintain proper
configuration management control.
Trained new employees for Corporations Engineering procedures and processes
to develop new designs.
Senior Material Planner, Light Rail Transportation Division, Bombardier
Transportation, West Mifflin, PA, 1982-1996
Assured proper material planning for all produce lines on the manufacturing
floor approximately 80K square feet.
Planned and implemented daily production schedule to meet the customer
requirements.
Reviewed various reports to determine integrity production floor progress.
Reported manufacturing status at daily production meeting to support to
facilitate customer schedule.
Monitored manufacturing schedule to drive towards project milestones.
Established lead times for all purchased components to facilitate the
effect of long lead items on building schedule.
Developed shortage report for short term production schedule using Excel,
which expedited receipts of material by interfacing with purchasing and
suppliers.
Managed inventory by auditing systems for missing, inactive or excess
material.
Collaborated with Quality Assurance to ensure meeting material
specifications.
Communicated with engineers and designers to clarify issues regarding
component specifications.
Trained new employees regarding company products, manufacturing and
procurement policies, procedures and system.
OTHER EXPERIENCE
Machinist, Light Rail Transportation Division, Bombardier Transportation,
West Mifflin, PA 1974-1982
Interpreted manufacturing and proposal drawings.
Selected proper machinery for accomplishing production tasks.
Operated milling machines, lathes, surface/cylindrical grinders and
machining centers.
Ensured quality of the machined part by inspecting the components.
Wrote programs for CNC machines.
Trained employees for machine shop procedures.
EDUCATION
Manufacturing Technology Bachelor of Science, California State University
PA
Economics Bachelor of Arts, DAV College India
National Machinist Trade Certificate, Industrial Training Institute India
Two Year Machinist Apprenticeship (Journeyman), Hindustan Machine Tools
India
COMPUTER SKILLS
Created Excel reports for downloading data from the main frame and
manipulated data for various calculations, sorting and emailing the
information to team members.
Developed various engineering reports using Word, exchanging key
information with internal and external customers.
Plotted all types of charts using PowerPoint to monitor the progress of
designs, as well as charting material and production schedules for
manufacturing and material status.
Used AutoCad to draw new ideas and design sketches to drafting and
suppliers.
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