Post Job Free

Resume

Sign in

Quality Assurance Testing

Location:
Bhopal, MP, India
Posted:
February 24, 2013

Contact this candidate

Resume:

CURRICULUM VITAE

DHARENDRA NATH RAKESH

Address: Juhi-52, Phase- V, Indus town, Bhopal,

Madhya Pradesh (India)

Ph No. +91-789*******

Email- abogvt@r.postjobfree.com

A competent Metallurgist with added hand on experience and related certifications, specialized in ferrous metallurgy, about 17 years of rich experience both in production and quality assurance in

Oil and Natural gas Industries (Line Pipe Manufacturing), Metal Working, Welding & Fabrication and Automotive Industries.

BRIEF OVERVIEW

COMPETENCIES

Various Heat treatment processes of different types of steel.

Various Metallurgical testing of steels (Mechanical, Metallographic & Chemical, Welding quality) and its interpretation.

Non destructive testing like Eddy Current testing, Ultrasonic testing, Magnetic particle testing, Liquid Penetrant testing and its interpretation.

Failure analysis

Welding Process Qualification and applicable testing.

Implementation and maintenance of QMS API Spec Q1, ISO 9001, ISO/TS 16949, ISO 14001, ISO 18001, KAIZEN, Poka-yoke, Kanban etc.

Skilled auditor for various Metal Working processes like Forging, Casting, Rolling, Extrusion etc. and for Special processes like Welding, Heat Treatment and surface coating.

Awareness of material selection criteria, material testing requirements and result interpretation of the material for use in Petroleum and Natural Gas Industries as per NACE MR 0175 / ISO 15156.

Metallurgical lab set up for Chemical, Mechanical, Metallographic and NDT testing and its maintenance.

Able to fulfil entire quality aspect requirements pertaining to API 5 L pipe manufacturing

Hand on experience in dealing with third party inspection agencies and certification/ licensing bodies.

PROFESSIONAL EXPERIENCE

ORGANISATION DETAILS - 1

Presently working with Eicher Tractors (A unit of TAFE Motors and Tractors Ltd.), Bhopal since 21st July 2008 as an Astt. Manager (Q.A-Metallurgy). Company is “EICHER” brand leading tractor manufacturer.

Key Responsibility Area

■ Ensure routine metallurgical inspection for different technologies like Forging, Casting, Sheet metal,

Gear and shaft, Rubber and plastics & Others.

■ Work on improvement projects as assigned pertaining to Reduction in field failure, Reduction in

warranty cost and Reduction in field complaints.

■ Special process and Metal Working process validation and its approval at suppliers end.

■ Ensure metallurgical process compliance at suppliers end through periodical audits as per plan

■ Non conformity closure for issues observed in routine inspection and vendor ends audits.

■ Providing need based technical support to suppliers.

■ Coating quality improvement project - Parts audit, SST, UV test etc

■ Assessment of new suppliers for new development.

■ Representing QA department to ensure compliance of EMS 14001 /OHSAS 18001.

■ Ensure compliance to TS/ISO 16949 for Q.A-Metallurgy.

■ providing on job need based training to subordinates.

■ Overall coordination of Q.A-Metallurgy activities for its smooth running.

ORGANIZATION DETAILS- 2

Worked with GNA Enterprises Ltd., Bundala (Jalandhar) since 25th July 2006 to 11th July 2008 as Sr. Metallurgist

Company is a member of GNA group, engaged in manufacturing of Forged Auto Parts (Axles, Torsion Bar etc) and customer specified forgings supplying to major OEM’s in India and abroad.

Key Responsibility Area

■ Timely inspection of Raw Material and approval of the same for production.

■ Co-ordination with steel supplier for raw material concern and get it corrected at suppliers end.

■ Ensure forging quality for Metallurgical aspect.

■ Heat Treatment process validation

■ Ensure timely heat treatment of parts as per plan assigned. Ensure smooth running of Heat

Treatment operation.

■ Develop Procedures for ultrasonic testing to detect possible forging defects in different parts.

■ Approval of Material T.C for customers.

■ Handling of customer complaints for metallurgical concerns on priority basis.

■ Implementation of appropriate testing procedures for effective inspection.

ORGANIZATION DETAILS-3

Worked with R.N.G & Co. Ltd., Ludhiana (Punjab) since 18th December 2001 to 15th July 2006 as an ISO Co-ordinator.

Company is engaged in manufacturing of forged Auto Parts & customer specified forgings using various grades of steel.

Key Responsibility Area

■ Get the plant Certified as per ISO 9001 and maintain it as per requirement.

■ Forging quality assurance for metallurgical aspect.

■ Raw material inspection and report preparation.

■ Establish the metallurgical testing system in-house as per customer requirement.

■ NDT of parts.

■ Process validation of heat treatment process.

■ Organizing training as per requirement.

ORGANIZATION DETAILS-4

Worked with Lloyds Metals & Engineers Ltd. Murbad (Maharashtra) since 2nd March 1995 to 10th December 2001 as an OFFICER (Q.C & A)

Company, a member of LLOYDS group ISO 9000 certified and approved by API for Line Pipe engaged in manufacturing of ERW Mild Steel black and Galvanised pipes

Key Responsibility Area

■ Chemical, Mechanical & Metallographic inspection of raw material and product.

■ Get the material inspected by third party inspection agency like SGS, PDIL, RITES, EIL

■ Ensure effective operation of online eddy current testing machine.

■ Ultrasonic testing of pipes.

■ Implementation of ISO 9001 and API Spec Q1.

■ Record keeping as per API 5L requirements.

■ Conducting testing on Hot dip galvanizing pre-treatment chemicals and galvanized pipes.

■ Co-ordination with BIS for certification and its record keeping.

■ Handling customer complaints.

EDUCATION

■ AMIIM (B.S in Metallurgical Engineering, from The Indian Institute of Metals, Kolkata), 2011

■ Bachelor of Science (Physics- Hons), 1994, from BBAB University, Muzaffarpur

PROFESSIONAL TRAINING

■ ASNT Level II in UT, MPT, DPT & Eddy Current Testing

■ 15 days specialized training for metallographic and Heat treatment of steel organised by PUM,

Netherlands

■ 3 days work shop on calibration of measuring instruments organised by ETDC, Mohali

■ Executive development Programme organized by TAFE and training by Franklin Covey and NITIE,

Mumbai

PERSONAL PERTICULARS

■ Date of Birth : 22nd September 1972

■ Passport No. : A 63658 valid up to 2018



Contact this candidate