Post Job Free

Resume

Sign in

DCS & instrumentation enginers with 6 + years of experience in Industd

Location:
Bangalore, KA, 560019, India
Posted:
February 13, 2013

Contact this candidate

Resume:

V.KIRITHIKA SUNDARAM No.***, *th main, Pipe line road,

Hanumanth Nagar,

Bangalore - 560019.

Mobile: +91-994*******

E-mail :

aboczs@r.postjobfree.com

Enthusiastic and talented engineering graduate with strong background

And experience in engineering technologies looking for a new challenging

job.

SUMMARY

> Experience in Honeywell Control Systems & Instrumentation in Various

Industrial Automation products range of EXPERION PKS DCS, MES, Quality

server, Quality Optimizer, QCS, APC Control Tuning products, Control Loop

Analyzer.

> Travelled to US for Training, Transition and Beta commissioning of

EXPERION MX product.

> Involved in starting new TAC support team for Honeywell QCS/PMD for

supporting customers globally.

> Having hands on experience in Power plant projects in ABB LTD with 800XA

DCS.

> Involved with full Project lifecycle for Control systems from

Requirement gathering->Development->Post implementation support

> Commissioning activities in Power Industries

> Proficient in automation ( DCS,SCADA & PLC )

> Commissioning of DCS & PLC as per system requirement.

> P & ID diagram & Hook-up diagram analysis and Virtualization VMware

> Six Sigma certified professional.

1 EDUCATION

B.E in Electronics & Instrumentation Engineering from Anna University

in 2006

1 H.S.C., State Board of Tamilnadu in 2002

S.S.L.C., Matriculation Tamilnadu in 2000

2 TECHNICAL SKILLS

> Working in Global Technical support for resolving the Site Issues for

Honeywell DCS /QCS products.

> Developed Automatic Test Software to test all the I/O points for the

SDAQ card.

> Loop checking of instrument cables b/n field to DCS panels.

> Commissioning activities for DCS SYSTEMS for all type of plant &

industries.

> Powering of control panels, field instruments and its operation check.

> Worked with PROFIBUS and FF HSE WITH DCS SYSTEMS.

> Conducted FAT's and SAT.

> Have Involved in Starting a TAC Team for Experion MX and have been

supporting the global Customers by providing the quick fixes as required.

Have worked on various Modules of Engineering Environment (Strategy,

LabVIEW, SFC, HLBL and Logic) editors, Security Configuration, History

Configuration, Alarm Configuration (Alarm DB Logger, Alarm Purge, Alarm

restore, Alarm printer, and Alarm backup utilities), Historian

configuration, and System manager.

> Have Involved in Pre-bid demo and Project Transition Activities with

Global Customers.

> Have hands on Experience in Control Tuning and Control Optimization

Activities ( Bump test, setting PID values)

> (Software literate for; MS Office (whole suite), MS Project (MPP 2003),

Virtualization suite of products (VMware products - ESXi servers, Virtual

Centre, Lab Manage). Microsoft Virtual PC.

> Design, applications and configuration.

> Panel wiring and layout diagrams.

> Detailed system integration.

3 Project Management Skills

> Scope & schedule management

> Risk management and creation of risk response Plans

> Review SOW and make amendments as required.

> Design Learning plan for new comers and impart the same.

> Knowledge management for the team.

> Preparation of Status Reports and Progress reports.

> Implementation of Agile methodology for Sustenance project.

PROFESSIONAL EXPERIENCES

Presently working Honeywell Technology Solutions Ltd as Senior Technical

Specialist from January 2008 - till date.

> Managing India & China team for Experion MX automation product to

provide after sales support for Asia Pacific Region.

> Involved in Testing, validation & Engineering support for PMD &

Experion (Honeywell DCS Products)

> Responsible for the Design and Execution of regression, Functional,

Display, Usability, performance, HMI and MIS Development and

maintenance

> Developed applications with Data-Acquisition systems and Real-Time

Controllers. Have good programming knowledge and hands on experience

in Programming of Lab view worked in creating Site special files for

some sites with HC900 PLC controls.

> Worked as Software maintenance engineer for Honeywell QCS Products.

Developed Electronic Signature for Experion MX product to comply with

CFR21 compliance for Pharmacy industries.

> Supported Customers globally to resolve the site startup and post

startup issues for Both Paper and Flat metal industries. Worked on

MDMV (RMPCT or Profit Control) in software maintenance.

Worked for ABB LTD (AUG2006- JAN 2008) under contract in Bangalore as

Executive for Project support and Commissioning Engineer-of DCS

(Distributed Control Systems) systems (800XA, FREELANCE 2000, SCADA &

COMPACT HMI)

> Engineering design, material selection and Panel Design, Panel

Internal wiring and construction,field installation of the overall

Instrument Engineering

> Able to co-ordinate work between the vendors and other discipline

engineers across the organization.

> A good understanding and experience in FAT/SAT and Plant

Commissioning.

> BOM preparation, Material ordering and integration of Panels.

> Complete ownership for Hydrogen Recovery Unit -DCS Control System

> Preparation of Basic Project Documents like IO Allocation.

Establishing DCS Network with Enterasys Switches,workstations and

Controllers

5 PROJECT EXPERIENCES

Customer : Baxter Pharmaceutical's

Project : 21CFR compliance based Electronic signature for all

control loops for Experion MX

1 Project Scope:

Electronic signature for control loops Project to comply with

Honeywell Experion MX product with 21CFR FDA rule for pharmaceutical

industry and certify for the same.

2

3 Responsibilities:

. Interacted with customers & consultants for gathering

requirements, understanding 21CFR compliance.

. Developed a new solution of Electronic signature for QCS control

loops.

. Electronic signature maintenance for audit purpose of the PHARMA

industries in order to qualify Honeywell QCS systems for 21CFR

part11 compliance.

Customer : Honeywell

Project : Setting up TAC Team

4 Project Scope:

Experion MX Support Project is to provide Technical Assistance

to Global Customer Issues. As Experion MX Sustenance Team we had the

Ownership to raise, follow-up & validate all the Bug fixes given to

the customer issues which gets released as Quick Fixes on behalf of

projects team.

5

6 Responsibilities:

. As a Senior Technical Specialist prime responsibility is to

technically validate the Quick Fixes that is released to

Honeywell Customers within the SLA time period with utmost

Quality to ensure the Quick fix, resolves the customer issues

and it does not introduce any new issues.

. Validating the fixes that go into Future Experion MX Products as

well as to customer machines and validation of backlog Software

Change Request.

. In Project management front, lead the team to plan monthly work

and identify the scope & Time for individual fixes.

. Prepare weekly Status reports & impart technical knowledge and

project management learning's through Knowledge sharing

sessions.

Customer : Roses Paper, Florida, USA

Project : Commissioning & startup of new Experion MX

7 Project Scope:

To provide a Commissioning of paper mill on behalf of Honeywell

for Roses paper mill in Orlando Florida.

8

9 Responsibilities:

. Migration and startup support of the paper mill.

. Maintenance of Backups and Documentation as per standards.

. Scheduling Daily and Shift log reports.

. OPC communication between different vendors.

Customer : GP CAMAS, International Papers

Project : Developed Thin Client Based Low Cost Operator Station Module.

10 Project Scope:

To provide a low cost, low maintenance operator station for

Honeywell customers to reduce the overall cost incurred for the

product. Also provided commissioning and startup support.

11

12 Responsibilities:

. Interacted with stake holders of the product to understand and

gather requirement for the project.

. Transformed the requirement and implemented the solution

product.

. Worked on a new technology and introduced a new platform of

operator station which reduces the physical cost of the machine

for Experion MX product.

. Worked for the whole life cycle of the project from developing

and implementation in the site.

Projects Handled for ABB:

Customer : Sai Regency Corporation Pvt Ltd, Ramnad

Client : ABB LTD, 58 MW Gas power plants

Position : Project Engineer (DCS)

System : 800XA

Project : Commissioning of power plant with ABB DCS 800XA

13

14 Responsibilities:

. Worked as Project Engineer to handle the engineering activities,

Logic implementation and coordination with consultant and

customer for complete ABB 800xA DCS system for the control of

GAS power plant.

. Logics Programming as per Function Description of process and

Conducting FAT.

. Responsible for the development of Application programming, Hmi,

system integration, Information Management, OPC Interface etc.

. Commissioning of the entire system.

. Implemented SOE cards with GAS turbine with XA for identifying

the fault with correct time line.

Customer : BMM ISPAT LTD, Bellary

Client : ABB LTD, 58 MW steam power plant

Position : Testing and commissioning Engineer (DCS)

System : 800XA

Project : Commissioning of power plant with ABB DCS 800XA.

15

16 Responsibilities:

. Preparation of I/O list and Collection of required data from

Customer.

. Preparation of GA and Network Configuration drawings.

. Creation of process Graphic pages based on P&IDs.

. Preparation of Technical specifications for Software, Hardware

and preparation of Bill of Materials.

. Logics Programming as per Function Description of process and

Conducting FAT.

. Network and ProfiBus field cable laying supervision.

. Maintenance of Backups and Documentation as per standards.

. Scheduling Daily and Shift log reports.

. Separation of Process areas and making I/O list for controller

wise such that minimize the MMS communication.

. Communication b/w ABB DCS and third party PLCs through Modbus

and optical fiber communication using media converters..

. Tuning of PI&PID Controllers, Stabilizing and optimizing the

process.

Customer : GOA SPONGE & POWER, Goa

Client : ABB LTD, 12 MW steam power plant

Position : Erection, Testing and commissioning support Engineer (DCS)

System : FREELANCE 2000

Project : Commissioning of power plant with ABB DCS Freelance.

17 Responsibilities:

. Responsible for Development of Logics in control Builder.

Conducting FATs and logic modification according to Customer

requirement and involved in site start up.

. Establishing communication with Third Party systems using MODBUS

and PROFIBUS protocols.

. Configuration of Servers and Clients at site.

. Providing training to customers for operating and maintaining

the system.

Customer : Jai Balaji LTD, Durgapur

Client : ABB ltd, 50 MW steam power plant

Position : Erection and Commissioning Engineer (DCS)

System : COMPACT HMI800

18

19 Responsibilities:

. Responsibilities included System Engineering, Configuration,

development of application software and integration, testing and

commissioning of the Compact HMI 800.

. Alarm and events configured for all controller I/Os.

. Mod bus communication established with AB PLC.

. Involved right from the kick off of the project till SAT and

performance guarantee test.

. Collection of data from client to modify logics.

. Development of Logics in control Builder.

. Conducting FATs and logic modification according to Customer

requirement.

. Commissioned Auto Combustion Loop for both the Boilers

Successfully.

. Done reengineering work (Deleted unwanted PC elements) for three

controllers to reduce Controller load from 90% to below 75%.

. Implemented BOP logics for power plant along with plant

commissioning.

Customer : Jindal Steel, Bellary

Client : ABB ltd, Sinter plant

Position : Erection and Commissioning Engineer (DCS)

System : 800XA

20

21 Responsibilities:

. Conducting FATs and logic modification according to Customer

requirement

. Solved long pending MIS reports problem for the customer.

. Conducted performance guarantee test.

6 CERTIFICATIONS and TRAININGS

. SIX SIGMA CERTIFIED Professional.

. Have good experience in windows technologies, Virtualization VMware

and good debugging skills for memory leaks, analyzing log files, etc.

. Under gone training in Power plant NLC Ltd for three months.

. Undergone a one month training on Virtual Instrumentation Software

Pvt, Ltd

7 PERSONAL DETAILS

Permanent Address : No.21, chinathaman nagar,

Kurumbapalayam,

Coimbatore -641007.

Date of Birth : 25.04.1985

Languages Known : English, Hindi, Tamil, Telugu, Kannada &

Malayalam

Passport No : G0275267

8 DECLARATION

I hereby declare that the above details furnished by me are true to

my knowledge.

Place : Bangalore yours

sincerely,

Date : 12.02.13 (V.KIRITHIKA SUNDARAM)



Contact this candidate