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Manager Manufacturing

Location:
Solon, IA, 52333
Posted:
February 10, 2013

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Resume:

Donald H. Steggall

***********@*****.***

**** ********* **. **

319-***-**** Cell

Solon, IA 52333

319-***-**** Home

OBJECTIVE

To work for a Company that will utilize my experience in managing people,

building cohesive and proactive teams and directing the production

processes to increase output while ensuring optimum utilization of

resources.

STRENGTHS

. Qualified in all manufacturing disciplines, from RFP through delivery,

required to effectively manage today's production operations for a

customer focused manufacturing company.

. Leadership skills - persuasive, influencer, leader, negotiator and

delegator

. Proven supervisory skills, excellent team builder and motivator in

both union and non-union environments

. Proficient in using lean manufacturing principles to exceed production

expectations. Experienced in knocking down barriers to assure all

associates are given the opportunity to achieve their potential.

. Talents to kick off/manage cross-functional teams and multi-

disciplinary projects.

. Skilled at communicating to all levels of the organization in both

oral and written form.

. Experience in Microsoft Office applications, SAP, Lotus Notes and

other manufacturing systems.

PROFESSIONAL EXPERIENCE

Schneider Electric, Cedar Rapids, IA Senior Production Supervisor

2010-2012

. Directed a team of over 50 production associates skilled in the

operation of highly complex robotic welding equipment, laser engravers

and automated mechanical assembly.

. Initiated daily start of shift "Toolbox" meetings with each area to

assure communications between shifts leads to effective production

strategies and effective manpower utilization.

. Utilized Short Interval Management (SIM) to manage all areas. Team

leads updated hourly to goals.

. Provide leadership to assure that daily, weekly and monthly goals are

achieved. Deviations to plan are addressed immediately and corrective

actions implemented.

. Ensure quality, environmental and safety compliance programs are being

met. Member of the Safety Committee, Ergonomics and Green Team.

. Monitor labor utilization and efficiency and implement corrective

actions on deviations from standard. Responsible for all staffing

requirements and assuring required skill sets are achieved.

. Promoted flexibility of production resources to meet inconsistent

customer requirements.

. Communicate daily with all levels of management and all departments to

review schedules, personnel needs, quality and delivery.

Pickwick Manufacturing Services, Cedar Rapids, IA Senior Production

Supervisor 2005-2010

. Directed a team of 62 production associates skilled in laser, metal

fabrication and forming, welding, finishing and assembly, producing a

wide array of metal weldments and fabrications.

. Overall responsibility to coordinate the daily shop floor activities

of the Company for all three shifts, including production, quality,

materials, safety, cost and training of associates.

. Championed the implementation of the first work cells for the Company.

Results include 200% improvement in cycle time and exceeding cost

goals after previous years of negative results.

. Coordinated new product introductions onto the production floor.

Assure all support departments are knowledgeable in the project

requirements and milestones.

. Ensure quality, environmental and safety compliance programs are being

met. Member of the Safety Committee.

. Monitor labor utilization and efficiency and implement corrective

actions on deviations from standard. Responsible for all staffing

requirements and assuring required skill sets are achieved.

Rockwell Collins, Cedar Rapids, IA Manager - Fabrication Operations

1988-2005

. Manager of Operations for a high-mix, low volume sheet metal,

machining, welding and finishing facility for an in-house

manufacturing operation with over 175 associates.

. Responsible for scheduling, CNC Programming, purchasing, inventory

control, production, warehousing and shipping within the fabrication

facility.

. Implemented pilot program for total supply chain management for

material procurement through distribution channels. Established

consignment program, reducing raw material value by 27% in the first

year.

. Championed the Lean Manufacturing effort, introducing Value Stream

Mapping concepts, root cause analysis and leading the implementation

in all production areas.

. Improved customer on time delivery from 92% to 99% in 9 months

utilizing Lean principles.

. Met severe budget constraints during downsizing operation.

. Supervised the inventory control team, improving accuracy from 97 to

99.8%.

. Directed the receiving / shipping team, improving dock to stock time

by 200%.

Rockwell Collins, Cedar Rapids, IA Production Manager / Boeing Programs -

Fabrication Operations 1979-1988

. Principle liaison between Model Shop / Low rate initial production and

Internal Customer: Commercial Avionics, General Aviation Services and

Boeing Integration Services.

. Directed the resources of the Model Shop to align with requirements of

the assembly line.

. Met critical all goals established for the successful launch of the

Boeing 757 / 767 airframes. RC provided all cockpit and communication

equipment and all mechanical parts went through the Model Shop.

. Led the implementation of TQM into the Division to support the

requirements of our customers. Exceeded all established contractual

goals and timelines.

. Managed inventories for Commercial divisions, Fabrication and Company

supplies. Accuracy exceeded 98% goal for three consecutive years,

earning special dock to stock exemption from Boeing.

. Actively involved with engineering, purchasing, assembly, production

and upper management daily to update stat us of major initiatives.

EDUCATION AND SKILLS

BA - Manufacturing and Operations Management, University of Northern Iowa,

Cedar Falls, IA.

Certified in Lean Manufacturing Principles and Execution

Graduate of Quick Response Manufacturing Continuing Education Course,

University

of Wisconsin - Madison, WI.

Numerous quality and production courses (Quality Circles, CPI, TQM, JIT)

all leading up to Lean Manufacturing and Management

Microsoft Word, Excel, PowerPoint, Access, Project, Outlook, Lotus Notes,

SAP

1. Bachelor's degree in industrial engineering or engineering technology,

business or similar. Yes University of Northern Iowa

2. Experience working in a fabricating plant(minimum 2 yrs). Over 20 years

experience in Sheet Metal, Machining, Assembly

3. Knowledge of plant safety requirements, including OSHA and EPA

regulations, and Lean manufacturing concepts. Extensive Lean training over

the past 15 years, working knowledge of OSHA and EPA regulations, plant

safety initiatives, ergonomics

4. Local or close enough for a short easy move(between Des Moines and Iowa

City). Yes, no problem



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